Re: Gear Shift Lube
Simon,<br /><br />Congratulations on the new boat. From what it sounds like I have an identical setup in a boat that I bought at the end of last season. I have just gone through getting it ready for this year and had all of the same questions you do.<br /><br />First, I would highly reccommend the Clymer Shop Manual for that motor ($24.95 at Boater's World). If the reservoir you are speaking of is on the starboard side of the motor, at the top in the front, then it is the reservoir for your drive oil (lower unit). I used what the shop manual reccommended: Quiksilver High Performance Gear Lube (Quiksilver is Merc's factory brand). I would reccommend changing the oil in the drive unit if you are not sure when it was last done. My book reccommends once per season or every hundred hours.<br /><br />To change it, you have to loosen a screw on the stern drive unit labeled "vent" near the top of the unit on the port side. The screw on mine was very visible because it is stainless steel on a black unit. After loosening this screw to allow air into the unit, loosen the drain screw. You should find this on the very bottom at the front of the prop shaft housing. This is the torpedo shaped piece that the prop comes out of. You may have to lay down under the unit or feel for it with your fingers. I overlooked it several times while searching. Set an oil container underneath the unit and remove the screw. It will take a good while for the lube to drain, as it is very thick. After it drains, use a hand pump to empty the reservoir you mentioned that is attached to the engine. To add fresh lube back into the unit, you must purchase an inexpensive lower unit lube pump ($9.95 at Boater's World) and screw it into the drain screw hole. Pump the lube into the unit until it spurts from the vent hole. It should take 1.5 to 2 containers of oil. After completing all of this, don't forget to add lube back into the emergency reservoir. <br /><br />Just as a sidenote, should this reservoir need constant refilling you may have a problem with the drive unit. It should not be burning up or leaking the oil. This reservoir will only feed the unit when it is low. However, you may have to add to the reservoir after you run the machine for the first time.<br /><br />Hope this helps.<br /><br />CP