Gelcoat Blisters - What To Do

aries8888

Cadet
Joined
Jun 14, 2006
Messages
20
Vintage 1973 Sea Ray. The hull is stained where it sat in the water and in the process of cleaning off the stain I find small blisters only in the areas where the stain is and mostly near any of the edges. The largest blister found so far is about the size of a pencil eraser.
My question is should I just sand the blisters flat or chip them out and fill the depression. Also does anybody know what can be used to remove the heavy stain other than sandpaper or bleach.

Thanks
 

dakk1

Chief Petty Officer
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Apr 22, 2003
Messages
418
Re: Gelcoat Blisters - What To Do

You didn't say if you were going to paint or what. When I painted my boat there were a few small blisters here and there as you describe. Most were very shallow and could be sanded flat but a couple I put a skim coat of bondo over. 2 years later and no problems. Of course this is for a boat that stays on a trailer.
Don't know what if any chemicals would remove deep stains.

Dave
 

aries8888

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Joined
Jun 14, 2006
Messages
20
Re: Gelcoat Blisters - What To Do

Thank for the answer. I will be painting it since the boat will spend most of it's time on a trailer also. Read numerous threads + searches and did not find anything to remove the stains short of sanding but it never hurts to ask.
 

RubberFrog

Rear Admiral
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Apr 9, 2005
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Re: Gelcoat Blisters - What To Do

Why bother removing the stains if you are going to paint it anyway? Sand the blisters down, fill the big ones with marinetex.
 

aries8888

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Jun 14, 2006
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Gelcoat Blisters - What To Do

Tks for the various responses.

The main reason I wanted to remove the stains is to uncover any hidden defects (such as blisters, scratches) on the hull prior to painting. Did not want to spend hundreds of $ on a paint job and take the chance it would end up looking like a case of small pox.

Have ended up popping the blisters and filling.
 

ondarvr

Supreme Mariner
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Apr 6, 2005
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Re: Gelcoat Blisters - What To Do

If it has blisters now, it will continue to blister unless you do a major blister repair job. These small blister are not that big of a deal, but the current ones (at least the larger ones) should be repaired before painting. There are epoxy barrier coats that will help, but it will blister again, it's expensive and time consuming to do whats needed for them to not come back.
 

ron7000

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Jul 10, 2004
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Re: Gelcoat Blisters - What To Do

for the stain, try hull & bottom cleaner which is oxalic acid. That stuff is inexpensive and works pretty well if you let it sit for 5-10 min then use a scrub pad with some elbow. A cheaper way may be MEK or xylene, or laquer thinner, depending on what the stain is and how it's on or in the gelcoat. If it's on the gelcoat and from algae growth then try the oxalic acid, if it's a mineral stain in the gelcoat then I'd use one of the solvents before trying the acid.
In any event, if you're going to paint it you'll want to sand it first anyway, then clean the surface with a solvent prior to priming or painting!

With the blisters, I have a 10' avon inflatable with a fiberglass bottom which has 50+ blisters, only 3 years old. But it sits in the water all the time. Will be epoxying that thing soon and bottom painting. I agree that If it has blisters now, it will continue to blister unless you do a major blister repair job... meaning the whole bottom basically.
It's really not that much more work. If you want a good paint job you have to prep the surface anyway. If it had good paint all you would've done was sand it lightly and solvent wash. To do an epoxy barrier coat you will have to sand/sandblast the bottom to remove all the paint, which will expose and open all the blisters. After that, putting on an epoxy barrier coat is not much more work than another coat of bottom paint.
 

ondarvr

Supreme Mariner
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Apr 6, 2005
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11,527
Re: Gelcoat Blisters - What To Do

Epoxy barrier coats have limited success when applied over a blistered bottom, even after sandblasting or removing all of the gel coat. Re-glassing with VE or epoxy is the best bet for lasting results. I don't think you want to go to that extent to fix the hull of your 73 Sea Ray though. A barrier coat will help to slow it down.
 

searay3

Senior Chief Petty Officer
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Apr 7, 2005
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655
Re: Gelcoat Blisters - What To Do

Bon-ami kitchen cleaner (comets competitor) will remove the stain quite well. It will also remove the finish. After use you will have to rebuff and wax. Only product I found that would do it completely. Don't have to scrub much, just get it on there, rub a little with a sponge and wait about 30 seconds, the stain will disappear. Since your going to paint, the finish loss won't matter. Wash it with paint prep prior to painting though.
 

Terrulle

Petty Officer 3rd Class
Joined
Nov 22, 2004
Messages
83
Re: Gelcoat Blisters - What To Do

Get a plastic pump sprayer (usually for spraying poison around the house) fill it with muratic acid. Wear gloves and respirator. spray it on the bottom, wait a few minutes then hose off. Don't do this on concrete slabs as it will eat away the cement from the aggregate. It works....
 

aries8888

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Joined
Jun 14, 2006
Messages
20
Gelcoat Blisters - What To Do

Thank all of you for some very useful info and the links. I

freeman
 
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