Hey Kagee or other stringer experts

oh-u812?

Petty Officer 3rd Class
Joined
May 29, 2006
Messages
76
I give up, I'm gonna break down a buy the factory service manual for my $1000 boat. I must be getting older (wiser). I attempted a pressure test on my stringer 400. Lower would not hold pressure at all. Intermediate held better but leaked and saw bubbles coming from the top cover of housing. Then I remembered I should have sealed off shift cable. While performing an inverted reverse headstand I used a mirror to get a look at the end of that shift cable. Lifted the two spring load hook things with teeth and tried to give the cable a little tug. It didn't seem like it wanted to come out and felt like there was a spring behind it, so I quit there. The old me would have started blindly tearing the cable housing down til I could see how that thing is put together. Instead I'm stopping until I get the manual. I'm sure this drive has few hours on it and I want to be careful not to tear it up. My question is if I didn't seal that shift cable when pressure testing would I get false results for the intermediate, lower or for both?
 

KaGee

Admiral
Joined
Aug 14, 2004
Messages
7,069
Re: Hey Kagee or other stringer experts

The upper and the lower are two separated units on the Stringer.

Failure to seal off the shift cable will most definetly give a false reading.

After removing the cover of the adapter and the black cable guide, make a drawing of how the cable runs. Remove the cables from their respective pulley. With both cables free, grab the black jacket and push it into the adapter, release the pawls with a flat screwdriver and hold them open. The cable will now pull out.

CAUTION! Disconnect the battery before doing anything with the shift cable.
 

whywhyzed

Banned
Joined
Feb 1, 2005
Messages
1,871
Re: Hey Kagee or other stringer experts

My question is if I didn't seal that shift cable when pressure testing would I get false results for the intermediate, lower or for both?
Lower only.

Related thoughts in my head, but not in answering your question:
If only OMC had thought to use that cable as a pipeline to an oil reservoir inside the boat, that circulated continually, with a filter and could be inspected for milkiness I bet they would have had success with the hydro-mechanical drive.

I bought a factory manual for my $175 boat and turned it into a boat that is as reliable and useable as any $10,000 boat around. Factory manual was a nice $12 investment for me.
 

oh-u812?

Petty Officer 3rd Class
Joined
May 29, 2006
Messages
76
Re: Hey Kagee or other stringer experts

Thanks for the info and link. I was expecting to pay $60-$100 for my service manual. A hundred bucks buys alot of diapers at my house these days.
 

Lyndy

Chief Petty Officer
Joined
Oct 15, 2006
Messages
437
Re: Hey Kagee or other stringer experts

Thanks for the info and link. I was expecting to pay $60-$100 for my service manual. A hundred bucks buys alot of diapers at my house these days.

Don't forget a Parts Catalogue. You may find it invaluable. Did not see you identify the year model you have. The manuals are printed for each model year. The below link may help you find the Part #'s to the Service Manuals and Parts Catalogues. It is the best way to shop for them on Ebay.

http://www.kencook.com/evinrudejohnsonmanuals/index.cfm?fuseaction=boats.main&manufactor=omc

I ended up buying several Service Manuals and Parts Catalogues because my drive had parts from several different model years. I picked up my parts catalogues for free because I found a collection of them for almost nothing. Sold off what I did not need. Ended buying 3 Service Manuals. 2 of the 3 cost me under $20.00 each. I paid $45 for the first one because like you I did not have the time to shop for it.
 

oh-u812?

Petty Officer 3rd Class
Joined
May 29, 2006
Messages
76
Re: Hey Kagee or other stringer experts

Thanks for the info. I pulled the that shift cable from the converter housing last night and pressure tested my lower gearcase. Good results. So my only apparent leak is from the top of the intermediate. Tonight I guess it's time to pop the top on that intermediate and see whats up. I'm looking forward to not being hunched over inside that boat.
 
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