I didn't want to restore this 1997 Islander this summer

Fj40fiji

Petty Officer 2nd Class
Joined
Sep 13, 2024
Messages
133
Fwd bilge discharge, factory discharge. Original is 3/4, added one is 1-1/8. The second aft pump will use 1-1/8 as well
 

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Fj40fiji

Petty Officer 2nd Class
Joined
Sep 13, 2024
Messages
133
Chipping away at it.
 

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Fj40fiji

Petty Officer 2nd Class
Joined
Sep 13, 2024
Messages
133
Back on the mounts. Left my alignment bar at home when I went to use the gantry so alignment is only eyeballed, hopefully it didn’t move much and won’t be difficult if I have to correct it.
 

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cyclops222

Commander
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Mar 21, 2024
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I do not have enough time to do it right the first time !!!!!!!!
But plenty of time to redo it several quick times ?
 

Fj40fiji

Petty Officer 2nd Class
Joined
Sep 13, 2024
Messages
133
I’m not cutting any corners here, I’m taking enough time to do every part to the best of my ability. I work on it almost every weekend, and usually get up at 4:30 to make sure I get some done every week and still spend time with my family. I’m using the best parts and materials I can afford, or at least source, as well. I’m setting out to get it right, and as quickly as I can. I’m sure I’ve got over 100 man hours into this since June already, and probably have almost that much left to go. Everything I touch I consider the next time I have my kids on the ocean; will I wish I had done something a little better or bought a better part. If this needs to be redone anytime soon , I’ll scrap it and take a few years off from boating.
Maybe you were referring to eyeballing the alignment- I have to drive half an hour to get to the shop where I can use the gantry, and left the tool at home. That’s not to say I’m not going to check the alignment and adjust it if needed. I just couldn’t get it today. I won’t get the drive on if it’s not aligned pretty well. It’s also 104 degrees out today. After I set the engine I also used the shear and brake at the shop to make some new floor supports, I didn’t have time to drive back and forth.
I do not have enough time to do it right the first time !!!!!!!!
But plenty of time to redo it several quick times ?
 
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redneck joe

Supreme Mariner
Joined
Mar 18, 2009
Messages
12,827
I’m not cutting any corners here, I’m taking enough time to do every part to the best of my ability. I work on it almost every weekend, and usually get up at 4:30 to make sure I get some done every week and still spend time with my family. I’m using the best parts and materials I can afford, or at least source, as well. I’m setting out to get it right, and as quickly as I can. I’m sure I’ve got over 100 man hours into this since June already, and probably have almost that much left to go. Everything I touch I consider the next time I have my kids on the ocean; will I wish I had done something a little better or bought a better part. If this needs to be redone anytime soon , I’ll scrap it and take a few years off from boating.
Disregard his posts.
 

Fj40fiji

Petty Officer 2nd Class
Joined
Sep 13, 2024
Messages
133
I got curious and decided I’d see what kind of things he posts, so I read a few. Wow, has to be the smartest guy on the forum. He knows exactly what everyone is doing with their boats from his keyboard and doesn’t need to ask a clarifying question or read your thread to know how you are screwed up. A real helpful guy. Surprised he wasn’t out boating with friends for the holiday.
 

Fj40fiji

Petty Officer 2nd Class
Joined
Sep 13, 2024
Messages
133
The old eyechrometer was off, but I was able to align the engine with some wrenches and a pry bar.
 

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Fj40fiji

Petty Officer 2nd Class
Joined
Sep 13, 2024
Messages
133
I think I have the engine aligned better than it was before I started this- the drive has always been difficult to get off and on. I’m maxed out on the mounts though, I can’t get the nuts on with the lock washers. I’m thinking of shining the whole mount up, probably adding a layer of plywood to the existing one under the mounts to bring it up 1/2”.
 

redneck joe

Supreme Mariner
Joined
Mar 18, 2009
Messages
12,827
I this are i am by far NOT the expert but I do know the importance of doing this part correctly. I recommend you start a side thread in the mercruiser forum to get the best advice.
 

Fj40fiji

Petty Officer 2nd Class
Joined
Sep 13, 2024
Messages
133
On closer review I think the mounts have settled out or collapsed. I’m going to order new ones and see if they aren’t a little taller. I think that metal cup at the bottom should be 1/8”-1/4” off the base. The stud in the port side mount turned enough that I’m doubtful the rubber is actually bonded.

Now I just have to decide if I’m going to spend $125 ea on Quick Silver, or $40 ea on after market. . .

In the event I still want to raise them I’ll put a piece of starboard under the little plywood pad they sit on now. It’s lagged through the aluminum into a stack of plywood strips, so I should be able to do the same, although it may be possible to through bolt them, certainly would have been if I though to install T nuts while the engine was out.
 

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