i don't get it

coolguy147

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ok i ahve done almost everything possible on this motor

i just finished cleaning the carbs for like the 4th or 5th time.


synced the carbs with timing.

idle mixture set at 1 1/2 (best hole shot)

i can't get the dang motor to idle in gear without the carbs opening.

also my motor tends to have a high idle then come back down after running fast. doesnt go straight back to idle?

i never touched the max adavnce since i don't have the proper tools and can't find them from any store.

i think my syncing might be a little bit off cuz of the max advance.

sooooooo idk what to do...

it used to idle great before i even touched all this syncing stufff
 

j_martin

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Sep 22, 2006
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Re: i don't get it

I don't get it either. You seem to think I can figure out what engine you're working on. Whether or not you have the correct manual for it. What tools you can't seem to find. etc. etc. etc.

Obviously something is not right, that's about all I can discern.

Ditch the attitude and give us some real information, and you will get plenty of help.

hope it helps
John
 

chum1

Petty Officer 1st Class
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Re: i don't get it

I get it! but its only on a 77' 85hp salty dog.
 

coolguy147

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Re: i don't get it

hahaha sorry:D kinda assumed you guys knew my engine;)

1961 mercury 500

the tool im talking about is a top dead center guage and either it's to much money or nobody has it.

set the sync at .015 carbs at 1 1/2 out

replaced spark plug wires.

put in new impeller and plate few days ago(just needed them)

changed gear oil.

i have a 14pitch prop on the boat which might be too much for it but it's the only working prop i have right now out of 3. one needs to be rehubbed and another old beaten up one needs a new bolt(someone put a bolt in the prop) dont ask.... lol

sorry again:D
 

coolguy147

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Re: i don't get it

only if i could delay the carbs from opening too soon then i could get the idle up without a 1/4 meaning 500rpm increase:eek: with the carbs.
 

Fuzzytbay

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Jun 6, 2008
Messages
557
Re: i don't get it

ok i ahve done almost everything possible on this motor

i just finished cleaning the carbs for like the 4th or 5th time.

Did you get carb kits? Remove the welch plugs, clean out the passages, did you set the float levels? Or did you just spray some carb cleaner on them?

synced the carbs with timing.
You said don't have the correct tools to do this? So how is it done right then?

idle mixture set at 1 1/2 (best hole shot)

i can't get the dang motor to idle in gear without the carbs opening.

Again how did you get both carbs lean mixtures out the same? Did you actually set the idle properly? I've never found two carbs ever set 100% identical.


also my motor tends to have a high idle then come back down after running fast. doesnt go straight back to idle?

Have you checked the throtle cable? Maybe the distributor needs some grease?

i never touched the max adavnce since i don't have the proper tools and can't find them from any store.

i think my syncing might be a little bit off cuz of the max advance.

The max advance setting is NOT .015 as you said in a later post. IN the past
you have been directed to the correct web pages that host the service manual for setting timing etc on this motor.

sooooooo idk what to do...

it used to idle great before i even touched all this syncing stufff

Time and again you repost about the same problem. You complain about not having the correct tools, when in fact all you need is a dial gauge with the 14 mm cylinder adapter, there used to be dozens of these on E-bay for 25 bucks. In past posts about this motor, it has been apparent that you don't really understand how to set up this motor, so my advice is to either get the right tools, and actually try and follow instructions in the service links,not just do what you think will work, or sell it to someone who knows how to setup and service these old gems. If treated right and serviced correctly, they still run like they did when they were made some 50 odd years ago.
 

coolguy147

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Re: i don't get it

carbs are clean. used a rebuild kit.....set the correct float level. blew the passages out with carb cleaner and canned air. no i did not remove the welch plugs.

i synced the carbs by setting the 2nd cluster lever with the 2nd pickup and the space between them when the magneto at max is .015 sorry i may have gotten my wording wrong.

i have read the pages countless number of times. i ahve even found an old pocket service guide book straight from mercury and read that. same exact thing.

my distributor is greased

max advance still shouldnt be affecting my idle. even with my pick up levers loose and freely moving and me only moving the timing it still will not idle. click in gear and dead.

i have followed the service links.

i will try and set the carbs individualy next time.

before i took the powerhead off to remove the service the mounts this motor ran perfectly?

after i put it back together i synced the carbs with each other(never was done) sync the carbs with timing(the feeler guage and pickups and such)

since the first time i restored the motor it has always done the thing where it will have a little higher idle then slowly come back down.

sorry for my ignorance but max adavance doesnt explain my idle.
 

coolguy147

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Re: i don't get it

im sorry for my ignorance....just what you get for being a teen;)

i mean other than idle the motor starts great. runs fast.

i was talking to someone today and he was saying that the carb butterfly shafts can wear letting in more air? i can see it a little.

and that i should hold a steady hand pressure on the primer bulb and it should not leak down. well it started too after a few seconds. i checked the carbs and nothing leaked out.

im still not sure if my bulb could be bad though? but it would indicate and hole in the fuel pump dia?

i replaced that a when i first started on the motor and all the fuel lines too.
 

j_martin

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Re: i don't get it

before i took the powerhead off to remove the service the mounts this motor ran perfectly?

Could this be a clue?


im sorry for my ignorance....just what you get for being a teen;)

i mean other than idle the motor starts great. runs fast.

i was talking to someone today and he was saying that the carb butterfly shafts can wear letting in more air? i can see it a little.

and that i should hold a steady hand pressure on the primer bulb and it should not leak down. well it started too after a few seconds. i checked the carbs and nothing leaked out.

im still not sure if my bulb could be bad though? but it would indicate and hole in the fuel pump dia?

i replaced that a when i first started on the motor and all the fuel lines too.

Shouldn't leak down. If the fuel pump was leaking to the pulse port, it would.

BTW, a firm handshake grip shouldn't leak down. A white knuckle grip will usually overcome the needle valves......normal.

hope it helps.
John
 

coolguy147

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Re: i don't get it

i mean before i took the power head off it wasnt running perfectly but it sure as heck was running a lot better than now.

about the primer bulb well it wasnt to hard just firm.

by the way i replaced the bearing and the lower crankshaft seals

hmmmm ive done a decarb recently too.

cleaned the points and reset them.

replaced spark plug wires. hmmm i should get a spark plug tester ;)

i wish i could find my dang timing light! i found it a couple months ago! geeze!

also my parts guy said something about the gaskets on the side opposite of the exhaust. the intakes gaskets might have a minor leak? i havent touched them. he said to put oil around them and see if the rpms come up or change. i didnt see anything noticable.

only other thing i can see is the reeds gone bad( yet gas doesnt come spitting out the carbs?)

or i need a top crankshaft seal.
 

Fuzzytbay

Chief Petty Officer
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Jun 6, 2008
Messages
557
Re: i don't get it

carbs are clean. used a rebuild kit.....set the correct float level. blew the passages out with carb cleaner and canned air. no i did not remove the welch plugs..

Problem number one, your carbs may or may not be clean. Dirty carbs, won't help the motor idle smooth, or at the lowest rpm.

i synced the carbs by setting the 2nd cluster lever with the 2nd pickup and the space between them when the magneto at max is .015 sorry i may have gotten my wording wrong.

Problem number two, you cannot do step D of the service, untill the first steps are done. Max advance is set by a screw, if that screw is wrong, and since you have said you cleaned, and adjusted the points, it is wrong, then the carbs are not synced correctly.

max advance still shouldnt be affecting my idle. even with my pick up levers loose and freely moving and me only moving the timing it still will not idle. click in gear and dead..

True, however your carbs still may be dirty, since you haven't cleaned the passages out under the welch plugs. The welch plugs are there, BTW, so you CAN clean out those passages, since there is NO other way to clean them.

i have followed the service links...
Yes you have, just not in the correct sequence.

i will try and set the carbs individualy next time.

before i took the powerhead off to remove the service the mounts this motor ran perfectly?

after i put it back together i synced the carbs with each other(never was done) sync the carbs with timing(the feeler guage and pickups and such)

since the first time i restored the motor it has always done the thing where it will have a little higher idle then slowly come back down.

sorry for my ignorance but max adavance doesnt explain my idle.

All you need is a dial indicator, and a cheap mulitimeter, and feeler gauges,
or you can do as I did and buy the C-91-26916A1 timing tool on ebay, for 20 bucks. Then you can do the complete service except for low speed advance which is not relevent, it can be set by ear, to be close enough. You can ask on here a 100 times, about the idle issue, but unless you
are willing to follow the advice, you will not solve the idle problem. BTW low speed idle is set by tuning the carbs, while the motor is running, after it is warm. The service manual will only get it close, not perfect, for that the boat must be in the lake.

You were asked about the fuel bulb leak down, and you go and brush off the answer, instead of just borrowing a known good fuel hose, and eliminating that as a possible cause.
These motors were timed mechanically, so a timing light is useless unless you physically setup timing marks, and for that you need the special tool or a dial indicator.
Your parts guy, just wants to sell you more parts.
Poor reeds will cause poor idle, even if they don't shoot gas out the carbs, however, I'll bet yours are fine, unless they were physically damaged. They do wear, and lose the ability to idle down around 500, but they still should idle at 700 no problems. A nice smooth idle to boot. If your top seal is gone, you should see a "black greassy" line above it, around the housing, if there is no greasy stuff there, the seal is fine.
 

coolguy147

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Re: i don't get it

i understand that my syncing could be off because my max advance was not set. but i loosened both screws on the 1st and 2nd levers and left it so it was only timing doing my adjustments. even if i brought the rpm up it would still stall when i put it in gear.

my friend is not scaming me. everything i get from him is a lot cheaper than retail with the same quality and he defiantely does not push me to buy parts. he is busy as is.

hmmmm the welch plug is very convincing. ive never tooked one out before to know to? or put them back in? i seriously doubt that is my problem. but anything is possible.

btw i used 600grit sand paper to clean the points.

i have been setting my adjustemtns while the motor is warmed up and the whole boat is in the water.

for the heck of it a couple weeks ago i took my uncles multimeter with an upside horseshoe looking thing(ohms sign right?) put it on that setting. hook my positive to the ground terminal(correct term?) and the negative to a ground. btw i turned my keyswitch to the on position. no matter where i turned the magneto it never read exactly zero. with nothing connected my meter reads exactly zero? i always got it down to about .0001 or .0003 (something in that range?) my uncle said that if it's that small it's zero?
 

coolguy147

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Re: i don't get it

i can't seem to find any tools that would be right for my job! all i can find is a 1 inch dial indicator. wouldnt that be too short to touch the piston?
 

coolguy147

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Re: i don't get it

i typed in that part number on ebay and found 0 items. then on ebay and 3 pages came up. this one and 2 other part pages saying it was discontinued.
 

coolguy147

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Re: i don't get it

btw after letting the engine sit maybe ummmm 20-30 mintues i guess? maybe more i need the choke to restart the engine? is this enough time for the motor to cool down?
 

coolguy147

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Re: i don't get it

The setup procedure is pretty simple, all you need is a dial gauge, and an old spark plug. Remove the ceramic portion of the plug, by cutting the ring, where the bottom of the plug (metal) part meets the ceramic part. Then remove the anode, and the ground portion, (the part you move to gap a plug).
Depending upon the type of dial gauge, you can tap a thread on the inside of the plug, or just insert the dial gauge, and glue it in place with hot glue.
Then follow the procedure in the link. Just use the dial indicator to make the advance measurments. Ie find TDC, set dial indicator to zero, move the flywheel (clockwise I think) untill the gauge reads .235. thats where you set your max advance stop at. Follow the procedure for the idle advance (.015) advanced i think, and the rest of the link and sync, and your ready to hit the water, (you hope).
Once you have done this, mark out the proper timing marks on the flywheel, and set up a timing pointer. Then you can just do it using Clam's method, should the need arise again.
Those motors are pretty easy to trouble shoot. if you have good compression, and spark, its normally not much to figure out the rest, of "why it won't run".
One note, I'd give some lee way on the max advance, the book say's 34 degrees, I'd be more inclinded to be closer to 32 than 34.


found this.
 

Fuzzytbay

Chief Petty Officer
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Messages
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Re: i don't get it

The setup procedure is pretty simple, all you need is a dial gauge, and an old spark plug. Remove the ceramic portion of the plug, by cutting the ring, where the bottom of the plug (metal) part meets the ceramic part. Then remove the anode, and the ground portion, (the part you move to gap a plug).
Depending upon the type of dial gauge, you can tap a thread on the inside of the plug, or just insert the dial gauge, and glue it in place with hot glue.
Then follow the procedure in the link. Just use the dial indicator to make the advance measurments. Ie find TDC, set dial indicator to zero, move the flywheel (clockwise I think) untill the gauge reads .235. thats where you set your max advance stop at. Follow the procedure for the idle advance (.015) advanced i think, and the rest of the link and sync, and your ready to hit the water, (you hope).
Once you have done this, mark out the proper timing marks on the flywheel, and set up a timing pointer. Then you can just do it using Clam's method, should the need arise again.
Those motors are pretty easy to trouble shoot. if you have good compression, and spark, its normally not much to figure out the rest, of "why it won't run".
One note, I'd give some lee way on the max advance, the book say's 34 degrees, I'd be more inclinded to be closer to 32 than 34.


found this.

hmmm I think I wrote that, anyhow, yes a 1 inch dial indicator might reach. Easy enough to find out, make the plug adapter, thread it into the sparkplug hole, insert a pencil, etc, rotate the piston till the marker stops moving, and then measure the length.
As a note, you I forgot to mention you should drill a perpendicular hole into the metal base of the plug inorder to let out the air from the cylinder, as the piston advance towards TDC, otherwise it might blow out the dial indicator.
 

Fuzzytbay

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