Well, another boating year is starting.
It's taking a long time for it to get nice and warm, so the boat hasn't been splashed yet.
this year i went after the throttle and shift cables after doing the bellows and the lower shift cable last year.
that one lower shift cable made such a nice difference in the ease of the throttle controller I knew it was time to do the rest.
I spent some time trying to figure out how the heck the Mercury 3000 controller came apart.
I had limited success trying to find info on how this 3000 facia came apart, but i finally figured it out.
For reference, this is what mine looks like.
Nice slick sporty looking facia, turns out the button in the middle comes off, but it needs to rotate out of position so it can be yanked on.
From there it's an 18mm socket to get the handle removed.
then the plastic facia comes off along with the trailer button on the lower right.
I found mine had been off before, and they broke a couple of tabs on the lower facia.
they used some trim rubber glue to hold it on...
Most things are NLA, but i did manage to find some new old stock parts.
the lower panel was the hard one to source.
I found one, but it's original 1994 still in the plastic wrap.
I also sourced the top facia to go along with it.
Recieving the parts, one minor problem.
it appears there is a "shiny" and "dull" color difference.
Separated by a -1 and -2 in the part numbers.
I have a mismatch!
Minor, but i haven't decided if it bothers me yet.
the hope is the top panel installed on the boat matches the new lower, since that's the part I actually need to replace.
Once the plastic facia has been removed, it shows a bracket that's mounted on the boat, then the control box bolts to that bracket.
The hard part i had was understanding how that actualy worked since I couldn't find any info searching around.
So i went in and poked at it until i figured it out.
Key being to only remove the bolts that hold the control box to the mount.
from there it was easy to pull the back plate off of the box, and then disconnect the cables.
Getting the cables out was a chore.
I couldn't see what was happening, but in the driver area the cable was getting caught up.
After fighting it for a bit, I finally decided to chop the cables in half, then remove the easy way.
Once out, the fun begins of figuring out what legnth of cable i need.
I also found a nice 1994 date stamp on the cables.
One of them had a nice part number, where i could clearly see it was a 15ft teleflex cable.
I scored a nice "platnum ptfe" set from the local boating store in town.
$150, but i didn't have to wait.
then the fun began of routing and reinstalling.
With my control box free, I was able to take a nice look at it on a table.
Everything looked great, the ptfe grease was in good condition, only some areas were showing darkening, so i cleaned that up and re-applied fresh merc ptfe grease to the inner workings before re installing.
Now getting the control box back behind the panel was a chore.
That took a couple hours of trial and error to get the bolts to line up and getting the cables in the right area.
Finding some sharp sheet metal as I worked and bleed.

being careful to remove my blood as I know it will eat the aluminum if i allow it to sit there.
(I have a dirtbike where blood ate up the engine case, I bleed all over that thing!)
Finally, everything is back together and adjusted.
it's much smoother.
I also found the shift cable was pretty good, but that throttle cable was done.
On hand I also have the shifter bushing
Removal of the handle, I found a little plastic bushing in there that was chewed up pretty badly.
Maybe some dirt got in there at some point, it also damaged the handle surface a bit.
So I found what I believe is the correct part, the orignal being black, this new one being off white.
While I had everything apart, I also took the handle apart to wrap some of the wires up, the original protection had worn off, so I used some 3m super 77
(a little thicker than super 33).
Hoping to get all of this installed this weekend and the control handle torqued to spec before the next outing.
anyways, I hope I never need to pull that control box off ever again.
not fun.

