Re: Is Patching this Transom Possible?...or safe?
Russ
I re-read some of it and here are my concerns.
1 You dug out the obvious rotten wood, but how much more is in there.
2 Lets assume CPES does everything they claim and more, it will still only "fix" the spots where it was used, not any other undetected rotten areas.
3 Using polyester resin and then only cloth over the repaired area is a very weak patch. Cloth bonds poorly when used with polyester resin, it needs mat for it to stick well to the substrate and then mat between each layer so they will stick together. Then the fact that it was used over epoxy, which polyester has a tough time bonding to even with the best surface prep, and it adds up to a less than ideal repair. It also looks like not all of the area under the cloth was sanded (dark areas), if it?s not thoroughly sanded with a coarse grit it won?t bond all that well to the existing laminate.
4 Since you removed everything (outdrive, etc) to do the temporary repair, it wouldn't have taken that much more work to do the entire thing. And if it was $300.00 for materials to that small repair it wouldn't have cost much more to do all of it. Now if you stick with the original plan to just use it for the season and then do a complete rebuild later, next year you will need to do all of this over again.
I think the issue is if this is a temporary repair there was no need to spend $300.00 on epoxy, it would have been fine to use much less costly products and they would have lasted more than long enough. If this is supposed to be a permanent repair then not enough work was done to ensure you won?t be doing it again soon, and this has nothing to do with the products used.
I don't doubt the repair will hold up, most boats are over built when new and even when most of the wood is nothing more than pulp they tend to hold together and the owner may not even now there's a problem until they see some gel coat cracks. Sometimes they live with these cracks for many years before doing any repairs, only to find the wood was mush.