I have came to believe that the PO of my boat must have hit something in the water. Chipped skeg, dent in hull, welded transom, etc. I didn't worry about it at first, because, although it wasn't pretty, the boat was functional. While out this weekend, I noticed some flex in the transom. I also noticed that the aluminum cap/channel that goes on top of the transom was showing signs of cracking. Since I just finished redoing the interior of my boat, I am hoping to be able to do this with minimal destruction to the new floor. Yes, I know, I should have done it all at once 
Here is the situation....(with some pics)
The PO welded a piece of aluminum plating to the back of the transom. He also welded the knee brace that is in the bilge. Additionally, he welded aluminum angle-iron to where the motorwell meets the transom (red arrows). My transom has aluminum skin on the inside and outside with about 3/4 or 1 inch plywood inside.
Should I cut the welds on the top of the transom, remove the motor well, then try to get the plywood out without disturbing the inner aluminum skin?
I think that he bent the motor well because it doesn't want to hold-up tight against the underside of the gunwale (green circles).
If I can get the wood out, should I just fill it back with seacast, or cut and replace with exterior ply, coated with epoxy?
I will probably make this a Fall project, but just wanting to see what I have in-store for myself.
Here is the situation....(with some pics)
The PO welded a piece of aluminum plating to the back of the transom. He also welded the knee brace that is in the bilge. Additionally, he welded aluminum angle-iron to where the motorwell meets the transom (red arrows). My transom has aluminum skin on the inside and outside with about 3/4 or 1 inch plywood inside.
Should I cut the welds on the top of the transom, remove the motor well, then try to get the plywood out without disturbing the inner aluminum skin?
I think that he bent the motor well because it doesn't want to hold-up tight against the underside of the gunwale (green circles).
If I can get the wood out, should I just fill it back with seacast, or cut and replace with exterior ply, coated with epoxy?
I will probably make this a Fall project, but just wanting to see what I have in-store for myself.