Johnson CD-16 5.5 hp

robmander

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Sep 1, 2007
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I have been quietly soaking up the information on this forum for a while. I must say this is an amazing resource !

I am slowly going over a 1959 Johnson 5.5 hp and I have found a hose I can't identify. I was wondering if someone could help me out ? What is this hose called, what is its function ?

Here is a picture of the hose in question.

Thanks for your help,

Rob

DSC01612a.JPG
 

F_R

Supreme Mariner
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Jul 7, 2006
Messages
28,226
Re: Johnson CD-16 5.5 hp

It force-feeds oil from the bottom bearing up to lubricate the top bearing. It's pretty neat how it works.
 

F_R

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28,226
Re: Johnson CD-16 5.5 hp

BTW, it is a simple job to convert that one to a fuel pump if you are interested. The pump mounting bosses are already there.
 

F_R

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28,226
Re: Johnson CD-16 5.5 hp

Duckworks for motors that aren't already set up. On this one simply use a "real" Johnson set-up. Pumps are available right here at i-boats. All you have to do is tap two holes and drill one, install the pump and fuel connector, connect the hoses and go fishing.
 

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robmander

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Sep 1, 2007
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Re: Johnson CD-16 5.5 hp

Thanks everyone ! I will explore both options before making the conversion to a fuel pump. Just one more quick question. If I choose to drill how do I avoid getting metal shavings in the crank case ?

Rob
 

F_R

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Re: Johnson CD-16 5.5 hp

Duct-tape the exhaust outlet, remove the spark plugs, blow compressed air into the plug hole while drilling. That will blow the chips out instead of letting them fall inside. Before, somebody complains, I'm not suggesting pressurizeing it to 100psi. Just a bit of pressure, I'm expecting major leakage at the duct tape. Also, you can use some grease on the drill bit to catch them.

Actually, you only have to worry about that last little bit as the drill breaks through. Keep pulling the bit out of the hole to clear it and when it breaks through stop immediatly and don't shove it on in and clear the chips on the inside.

Truth is, a chip or two probably won't hurt anything anyway......probably. It's soft aluminum and probably will blow out the exhaust as soon as you start the motor......probably.
 

samo_ott

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Jun 18, 2006
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5,125
Re: Johnson CD-16 5.5 hp

You can also turn the engine sideways and drill up to help the gravity to pull the shavings down and out.
 
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