Leaking Boat?? Verdict is in and it's ugly...
Leaking Boat?? Verdict is in and it's ugly...
After taking the boat to the dealer over a month ago, they could not find the leak, and as a precaution re-sealed the drain hole flange?!?! Bayliner then assured me the problem was possibly fixed, and that my "boat is fabricated with marine grade materials designed to withstand water leaks without compromise to the structural integrity of your boat." So i.e. the soaked plywood in the transom is still ok.
Well, I finally got the time to look at it myself. I found many places in the transom area wet, where there should have been no water...high up places. Then I dried it all up with paper towel. I then flowed water from a hose over the swim deck down over the gunwale flange...guess what, water pretty much poured into the boat. You can see these pictures:

So as the water pours in, it fills the plywood ledge, plywood, and any voids that are in the transom. I drilled a hole for the sounder into such a void and water poured out (which is what first alerted me to an issue). Here's a picture of the ledge and plywood. You can even see a plywood join, jeeze, you'd think they could at least used one piece of plywood instead of a bunch joined together!

I showed bayliner the pics, they say bring it back to the dealer to get the flange fixed (I guess), said it's a warranty job...no kidding.
That was Friday, the forcast called for heavy rain this weekend so I put some RTV around the flange Friday, and found today it still leaked, so I would appear the entire gunwale flange it leaking and water is filling the flange and flowing all the way around (boat is nose up). I could see this before when I poured water over the starboard flange area and it came out the port side flange! WTF.
Anyway, so far this 2012 boat is just not what I expected it to be. Disappointed in Bayliner too, they seemed happy to leave it with re-sealing the flange and wash their hands of it, even though there was no evidence of a leak there...if I hadn't investigated it myself the boat would continue to leak forever or until it sank in the harbor maybe. I'm over half afraid to bring it in there for them to experiment on trying to fix the flange...I'm sure they don't know where the gunwale is.