Lund Nisswa Restoration

[lundnisswa]

Re: Lund Nisswa Restoration

That certainly looks familiar Oops, just think; since I had no previous glassing experience I had nothing to compare the work to, so I thought this was just the way it was, So I did 112ft of Stringers "two layers" with the 25oz 1708 Biax cut the wrong way, I am telling ya, it was a major PIA.

I am still pressing on; have had to work more than normal the last few days so have been slowed down a bit, but I have managed to get the Bulkheads x3 waterproofed, 8oz cloth with two more thin layers of resin for waterproofing, especially on the end grains.

Also got boards cut that interconnect the stringers and give me something to screw into, they have 3coats of resin now too.

Yesterday I pulled the boat out, Donned the Grinding Gear and got alot of those nasty whitish Tops of Stringers off of there, also roughed and scuffed the areas where the bulkheads go in. I had a major air bubble in the large fillet build up around the garboard drain, ground all that off and reapplied a fillet and 1708 this A.M.

So I am installing Bulkheads as soon!

Finally got that Glass Splinter out of the Tip of my finger, it had been about 3 weeks, hurt like heck, was getting infected pretty bad, thought I was gonna have to get it cut out, Those glass splinters are NASTY.

Lund

 

[erikgreen]

Re: Lund Nisswa Restoration

Nifty job... you've got the hang of this stuff for sure. Keep at it, you're gonna have a great boat when you're done.

Have you given any thought to what the new interior is going to look like?

Erik

 

[lundnisswa]

Re: Lund Nisswa Restoration

Erik, thanks.
Interior plan, well I am going with the original layout really.

No Carpet-I am gonna Rhino Line it all in Pewter or Gray.

I have all the original wood hatches refinished already.
Have new Hatches for the upperdeck storage areas and Livewell.

Swivel Seat bases I pondered a long time, do not want any holes in the new floor so I decided to do a build up of two layers 3/4" Marine ply, glass it to the floor.

The console is going back in as-is, I plan on rebuilding that next Winter.

Lund

 

[oops!]

Re: Lund Nisswa Restoration

awesome lund.

just one thing ive been thinking of lately......

dont know if this will apply to you.....the end of the stringers...

where they just stop......thats a major water collection area.....

make sure you gring those smooth....and add some peanut butter ....shape it so the water will flow smooth around the stringer...then just cover the peanut butter with some raw resin.....before you cover the strings.....do that to any where the water can pool....just make sure it flows to the bilge freely without pooling spots......

my simple theroy is ......if we build then like water is SUPPOSED to flow in there.....if it ever does happen ....it will be no big deal.

sorry to add another thing to your "thinking list"...

cheers
oops

 

[lundnisswa]

Re: Lund Nisswa Restoration

Thanks for the pointers Oops, If you are referring to the forward ends of the stringers, yes they were just sort of hanging out there, so I had previously gooped them up with peanut butter and wrapped with cloth so water would shed, see first two pics.

Stringer Cross Members are installed, hopefully these will help support the floor and more-so give me some more area to glue the floor to (I plan on using very few if any screws in the floor sections).

Up front behind those lamps is the first Bulkhead, bedding (PL) is curing in place, that is one draw back with the PL, the 24 hour wait time for the cure, I think I may P-butter the next bulkhead in, but I do like the little cushion the PL gives when cured up, I dont know, what do you guys think?.

Before I got to far I wanted to get the forward upper deck cut/fitted/hatch holes in place, and now am waterproofing them too.

Lund

 

[kbomb]

Re: Lund Nisswa Restoration

Wow! Your work looks great! Can't wait to see the rest...

 

[oops!]

Re: Lund Nisswa Restoration

Thanks for the pointers Oops, If you are referring to the forward ends of the stringers, yes they were just sort of hanging out there, so I had previously gooped them up with peanut butter and wrapped with cloth so water would shed, see first two pics.

but I do like the little cushion the PL gives when cured up, I dont know, what do you guys think?.

Lund

lund...perfect....the two pics were exactally what i was thinking of....great job.....

second......i like the cush too

 

[erikgreen]

Re: Lund Nisswa Restoration

If you want to speed up a PL cure, heat actually won't help much... it's a water cure adhesive. Try spraying some water on the stuff... it's an experiment I've been wanting to try.

On the other hand epoxy and peanut butter will heat cure, and is hard as rock

Nice work, I wish I could spend more time getting my own boat done as fast as you are going.

Erik

 

[lundnisswa]

Re: Lund Nisswa Restoration

I have a bunch of questions for you guys on waterproofing the Floor/Sole/Deck Boards;.

Is it best to have cloth on both sides of the wood?
Is Resin alone over wood 3 layers thick weak and tend to crack?
Does the underside need cloth or would 3 coats of resin do the same job? When I use 8 oz cloth, let it cure for 24hr. does it do any good to add two more layers of resin over the top of that cloth?
Is 8oz Cloth over/on top of the decking gonna give the strength/durability desired?
On those critical edges of the ply, should a person apply cloth, or go with 3 layers of resin.

The Decking will also be covered with spray Rhino Lining which is strong on its own, if it stays down.

All edges of decking will be tied to hull/Transom with 1708, will one strip of 1708 be strong enough here, or should I go two?

Erik, I am going to try the Spritz of water curing method for PL, I will let you know how it turns out. Using heat lamps, after 24 hours, the PL under the Bulk head is cured on the outside, but If I push on it I can tell it is still mushy on the insides on the thicker areas, the directions say you can bridge up to 3/8" gap with the PL Premium, but I think big gaps are best left to P-Butter.


Thanks
Lund

 

[erikgreen]

Re: Lund Nisswa Restoration

I have a bunch of questions for you guys on waterproofing the Floor/Sole/Deck Boards;.

Is it best to have cloth on both sides of the wood?

If you use polyester resin, or want lots of strength in your sole, yes. If your ply is thick enough not to need reinforcement then only the top side is needed to prevent abrasion.

Is Resin alone over wood 3 layers thick weak and tend to crack?

Poly resin yes, epoxy no.

Does the underside need cloth or would 3 coats of resin do the same job?

Poly needs cloth, epoxy doesn't.

When I use 8 oz cloth, let it cure for 24hr. does it do any good to add two more layers of resin over the top of that cloth?

Epoxy resin will add waterproofing, but no strength. Poly might fill a crack or two, but won't do much else unless you've got unsaturated cloth there.

Is 8oz Cloth over/on top of the decking gonna give the strength/durability desired?

It will do pretty well. I'm using 8 oz myself. If you want to be really certain, then use 2 layers. I'm going to use vinyl flooring over mine, so that'll help keep wear down.

On those critical edges of the ply, should a person apply cloth, or go with 3 layers of resin.

I'm going with resin. It's very hard to get cloth to wrap around the edges of the ply, and in my case the glue/fillets/cloth I used to hold down the deck will also protect the edges - they're completely covered with fillets, resin, and glass anyway.

The Decking will also be covered with spray Rhino Lining which is strong on its own, if it stays down.

With proper prep, it will. I'd just use 8 oz. cloth in a single layer with that, the RL will protect very well.

All edges of decking will be tied to hull/Transom with 1708, will one strip of 1708 be strong enough here, or should I go two?

I'd use 1 layer. Of course, for mine I ran out of 1708 and used one layer of 3208, which was excessive.

Erik, I am going to try the Spritz of water curing method for PL, I will let you know how it turns out. Using heat lamps, after 24 hours, the PL under the Bulk head is cured on the outside, but If I push on it I can tell it is still mushy on the insides on the thicker areas, the directions say you can bridge up to 3/8" gap with the PL Premium, but I think big gaps are best left to P-Butter.

Yeah, I'm agreeing with that. PL is moderately weak over large gaps anyway, I'd rather fill those with a PB mix including heavy chopped glass fibers.. basically solid fiberglass.

Keep going

Erik

 

[lundnisswa]

Re: Lund Nisswa Restoration

Thanks Erik, Thats just what I needed to know. I am using all Epoxy.

Got the forward Bulkhead Glassed up today, very enjoyable doing small pieces and areas in comparison to the 50" chunks for stringers, I also tried to make sure the threads of the 1708 were running Horizontal and they seem to hold resin better at the tops.

Bulk head #2 up next!

Lund

 

[erikgreen]

Re: Lund Nisswa Restoration

It's funny how much fun this stuff is when you're not doing one of the "hard" parts, like doing a single piece 12 foot layup

 

[i386]

Re: Lund Nisswa Restoration

Those long pieces like to have killed my back. I bought some foam rollers to do the next long section and it went MUCH quicker. I think i ended up using a little less resin too.

 

[lundnisswa]

Re: Lund Nisswa Restoration

Fitting Bulkhead#2, couldn't resist putting the forward deck up just to see.

The Light is flickering at the end of the Tunnel, still a Month away I am afraid at the pace I get tasks done.
Boat building is a very time consuming venture.

Lund

 

[oops!]

Re: Lund Nisswa Restoration

your allmost there lund......id say the light is a little brighter than just a flicker !

and your doin a great job at a good pace !

keep it up bud

 

[i386]

Re: Lund Nisswa Restoration

Looking Good! It's almost a shame to cover all that up.

 

[lundnisswa]

Re: Lund Nisswa Restoration

Ok this is killing me, my goal was to go with "NO SCREW HOLES" in the new outboard flooring. But how can I get around it really, the original seat bases were the flush type, they need a big 3 inch hole in the floor, and then seven more bolt holes, so I picked up this type that does not require a big 3 inch hole, my original idea was to use a smaller peice of 3/4" under it, bolted down, taper the edges and then glued/glass that smaller piece to the floor, but that seems pretty shoddy.
I guess seven 1/4" holes can be sealed up pretty with 5200, I just hope they do not leak.
Considered making those boxes but decided against that too.
Any ideas, anyone.
I am drilling in the A.M.

Lund

 

[erikgreen]

Re: Lund Nisswa Restoration

Make the holes, but seal them with epoxy before you mount anything. That way if anything gets in past the seal it won't rot. It will take an extra day or so to drill out the holes, fill them back in with peanut butter, epoxy the edge of the big hole, and wait for it to dry before re-drilling though.

Alternatively, you could make seat boxes instead of the pedestals, but that's a design change.


Personally, I decided to be ok with drilling holes in my deck provided I gave them the above treatment... of course, I want to keep the number of holes down since that's a lot of work...

 

[oops!]

Re: Lund Nisswa Restoration

hey bud......

if done properly...those holes wont make one bit of difference to the life of the deck.

i know its a shame to drill holes in that super deck you just built. kinda makes you want to spit screws.

but we all have to remember....were in charge of the boat....the boat is not in charge of us !

 

[lundnisswa]

Re: Lund Nisswa Restoration

Erik/Oops-Thanks for the Input - as always.

Oversized holes; How does this sound,
I am using 1/4" Bolts, I was thinking a 7/16 hole would be big enough.
Then, fill holes with Runny P-Butter, let cure good.
Then re-drill 1/4" holes, install bolts gooped with 5200.
I am gluing a doubler under the deck prior to drilling these holes as well.

Ended up working a double shift yesterday, so all I got done was 2 coats of waterproofing.

Thanks
Lund

Oops, Ummmmm after 22 years this boat is definately in Charge of me, otherwise it would have been gone long ago!
I am just doing what she tells me.
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