Merc 150 will not run above 2000 rpm.

TnReb

Cadet
Joined
Aug 7, 2005
Messages
21
Ok, here's my tale of woe. I have been reading this forum for several weeks and gotten some good advice. Unfortunately, none of it has solved the problem.<br /><br />Bought a 17 1/2 foot fish/ski with a 1984 150 horse Mercury, SN 6569252, from a friend for what I thought was a great price. The boat had been sitting for about a year outside and uncovered. The motor looked great, tank was about half full, no idea about storage procedures but my friend did tell me he had $700 worth of work done last year and the inside of the motor looked great.<br /><br />I filled the tank (built-in, 18 gallon)with fresh gas and oil and took my wife to the lake. The boat cranked and idled great, and when we got out of the no-wake zone, I opened it up and it scared my wife we were going so fast. I backed it down for her but noticed there was no water coming out of the tell-tale and it started to feel like it was slightly losing power, so we went straight back in and brought it home.<br /><br />Checked it out and the hole was just stopped up. Put a new hose on it and cleaned it out with a paper clip and it worked great. Water was shooting out.Went back to lake and it started out running at about 3500 rpm at WOT, doing about 25 mph tops, but after running the whole tank down to almost empty, it would not run over 2000 rpm at WOT and about 12 mph. Previous owner told me he had gotten it up to 57 mph last year. Book says it should run at 5000 to 5500 rpm at WOT.<br /><br />I'm thinking carbs are gummed, so I went ahead and put new plugs in, took the carbs apart and soaked them in carb cleaner, blew everything out with compressed air and put back together with new gasket kits. Took boat to lake and it started and idled great, but would not go over 2000 rpm @ WOT. I put a can of Mercury tune-up spray through it and then I went and got a new portable six-gallon plastic tank with new hose and fittings, put fresh gas and oil in (no oil injection) and it did the same thing--2000 rpm at WOT. I thought it might be the fuel pump, so I went and got a kit since it was so cheap and rebuilt it. Went back to lake--same thing, just like before.<br /><br />Not knowing what else to do, I took it to a mechanic. He said the stator, trigger and coils were fine but the #6 cylinder was not getting spark and the switchbox needed to be replaced. I got a new switchbox, put it on, went back to lake and it did same thing--2000 rpm at WOT.<br /><br />Came home and did a compression check. All checked out between 95 and 100. Used a spark tester and all six plug leads had spark and jumped a 10mm gap. It cranks and runs great at idle, but when you open it up, it just bogs down, won't plane off and won't get over 2000 rpm. Vent on the gas tank is clear, the small tank is new and the vent is open--it just won't run.<br /><br />Sorry this is so long but I wanted to tell everything I have done. What's next? Do you think I need to completely rebuild the carbs with new guts, or something else? I am at my wits end, and I have consulted the Seloc manual. Can't figure out what else to do, but any suggestion is welcome!
 

Barnacle_Bill

Admiral
Joined
Feb 8, 2004
Messages
6,469
Re: Merc 150 will not run above 2000 rpm.

Did you check your linkage to be sure it is opening the throttle plates all the way?
 

quilter

Seaman Apprentice
Joined
May 21, 2005
Messages
38
Re: Merc 150 will not run above 2000 rpm.

I believe your hi speed stator is bad, has it been checked with motor running and reved up to see if voltage drops off?
 

TnReb

Cadet
Joined
Aug 7, 2005
Messages
21
Re: Merc 150 will not run above 2000 rpm.

Wow...that was fast. Yes, I did check the linkage by opening the throttle in the driveway with the motor not running and they all opened up. I don't know if the hi speed stator was checked as stated. The mechanic just said the stator was ok and the service manager told my wife that if we paid them $300 to put on the swithbox it would solve the problem. How would I do that?
 

TnReb

Cadet
Joined
Aug 7, 2005
Messages
21
Re: Merc 150 will not run above 2000 rpm.

I had a thought this morning. I went out and rechecked fuel, carbs, electrical connections, etc. Yesterday, I pulled the second battery out (deep cycle) but I never paid it much attention since the main battery starts the engine and I don't have a trolling motor. I put it on the charger overnight and it never charged. I took it to Autozone this morning and had it tested and the guy said it only had 8.5 volts and was bad. I bought a new one and put it on the charger at home. Is it possible the other battery was draining the electrical system by trying to charge an unchargeable battery and causing a weaker spark at WOT, hence the source of my problem?
 

TnReb

Cadet
Joined
Aug 7, 2005
Messages
21
Re: Merc 150 will not run above 2000 rpm.

Quick update. Just got back from the lake and I still have the same problem. New battery was not the fix.
 

andy6374

Lieutenant Commander
Joined
Aug 4, 2005
Messages
1,617
Re: Merc 150 will not run above 2000 rpm.

2000 RPM's... Here are two things to try.<br /><br />1.) Once you've got the engine running, while on the lake disconnect the key switch harness. If there is a short in that, it's been known to cause problems.<br /><br />2.) Your temperature sensor might be grounding out. Hence making your engine 'think' it's overheating when it isn't and as a safety measure holding you to 2000RPM. But then again your alarm should be going off. Just try disconnecting it and see if it works.<br /><br />My first guess would of been dirty carbs, but like you've said they are clean. Try pumping the bulb when it boggs down, if it gets up to plane then it is your fuel pump. Lastly, I would trying checking the high speed stator coil leads.<br /><br />Good luck-<br />Andy
 

JohnnyS

Seaman Apprentice
Joined
Dec 30, 2002
Messages
40
Re: Merc 150 will not run above 2000 rpm.

Had a similar sounding problem on my 87' 150.<br /><br />Turned out to be a bad switch box. Motor was only running on 3 of 6 cylnder. Replaced the switch box and whamo back in business.
 

TnReb

Cadet
Joined
Aug 7, 2005
Messages
21
Re: Merc 150 will not run above 2000 rpm.

Couple of questions:<br /><br />1. The manual says nothing about the "high speed stator." Is that part of the regular stator?<br /><br />2. If so, how do I test it? By performing the stator tests in the manual or do I need to take it to the lake and test at full throttle, and if so, how and what should readings be?<br /><br />Thanks for all the help...you guys are the best!
 

quilter

Seaman Apprentice
Joined
May 21, 2005
Messages
38
Re: Merc 150 will not run above 2000 rpm.

you have to have a dva meter to check stator voltage. the blue wire is the high speed side.
 

quilter

Seaman Apprentice
Joined
May 21, 2005
Messages
38
Re: Merc 150 will not run above 2000 rpm.

you have two blue wires one on each switch box, one side of the stator or one of the blue wires can be bad and that side will not get up to the voltage and the 3 plugs on that side will not run at high speed.
 

TnReb

Cadet
Joined
Aug 7, 2005
Messages
21
Re: Merc 150 will not run above 2000 rpm.

Ok...I just did a resistance test on the stator. The red to blue is 7.0; red/white to blue/white is 5.7; red to ground is 158; and red/white to ground is 163. According to the manual, the red to blue should be 4.5 to 6.2 and the others are well within the specs. The book says that if the specified readings are not obtained the stator assembly must be replaced. What do you guys think?<br /><br />Also, since the red and blue leads go to the inside switchbox and the outside switchbox is the one I replaced, should I replace the inside switchbox as well? I can get a new one for about $60.
 

TnReb

Cadet
Joined
Aug 7, 2005
Messages
21
Re: Merc 150 will not run above 2000 rpm.

Hooray, Hooray! After reading some posts here and other places I went back out to the lake to check a few things today. Before I left, I disconnected the wires from the stator to the rectifier and taped the ends. When I threw the throttle to it, Wow! Took off like a scalded dog. New stator is on the way and I am going to go ahead and replace the second switchbox and rectifier. Thanks for all of the help!
 
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