merc 90 gearbox (again)

smithy900

Cadet
Joined
Jul 16, 2006
Messages
8
Hi all again,
I have just taken off my gearbox( I can’t strip it down yet it seems like I need a special tool to get the gears out of the end, looking to make one)
The splines on the drive shaft are in good condition and as far as I can tell the crank shaft splines seem ok as well.
How much resistance should there be on the selector shaft to change the gears?
I can turn it about half a turn by hand, there is no change in the gears at this point, I then have to use a pliers ( being careful not to damage the selector splines) about a quarter of a turn gets what seems to be neutral and then another quarter turn what seems to be reverse, is this normal? During changing gears I am turning the driveshaft
Oh by the way the gearbox had water in it, is it a lost case:%
Ps. 1979 st 6 90hp.
thank you
 

Laddies

Banned
Joined
Sep 10, 2004
Messages
12,218
Re: merc 90 gearbox (again)

There is quite alot of sping tension or the shift shaft and it turns one way alot easier that the other
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: merc 90 gearbox (again)

Water in the gearcase is a sign of seal leakage. It needs new seals.
 
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