Misfire on 3cyl with Quickstart and Slow pack repair

schematic

Lieutenant Junior Grade
Joined
Jan 12, 2008
Messages
1,102
There have been a few postings lately on pack repair. While this is not for everyone, some of us like to tinker.

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For all who are interested, It took 5 minutes to open pack.

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No damage to the pack, and no potting to remove

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found 6 cracked solder joints.....all easily repaired

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I wouldn't do this for a customer, but the pack will be used for future troubleshooting as a loner.:)
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: Misfire on 3cyl with Quickstart and Slow pack repair

Good info. Thanks. Not that you will probably kiss and tell, but how did you get it open ??
 

tblshur

Senior Chief Petty Officer
Joined
Aug 24, 2011
Messages
688
Re: Misfire on 3cyl with Quickstart and Slow pack repair

thanks schematic really good info. could you tell me how to get it apart without damage as i have a spare that has intermitten failure thank you for post and your help:joyous:
 

schematic

Lieutenant Junior Grade
Joined
Jan 12, 2008
Messages
1,102
Re: Misfire on 3cyl with Quickstart and Slow pack repair

Hi Gents. I just cut all around with a hack saw (barely cut through the plastic) Then heat the plastic hot to the touch for 3-4 minutes. Panel lifts off. I use a jewelers loop to find the solder cracks. When you are done repairing and testing, cover the entire exposed surface with non-corrosive silicone caulking and reinstall panel. I have done several Merc's and a few Honda modules with complete success.

Good soldering!
 

tblshur

Senior Chief Petty Officer
Joined
Aug 24, 2011
Messages
688
Re: Misfire on 3cyl with Quickstart and Slow pack repair

schematic,was really nice of you to tell your secret couldnt blame if you didnt, but sure glad you did very big help to me :D
 

schematic

Lieutenant Junior Grade
Joined
Jan 12, 2008
Messages
1,102
Re: Misfire on 3cyl with Quickstart and Slow pack repair

Your welcome

Life is too short not to share secrets.....;)
 
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