Re: My Mercury 6.0 HP
If you want to make it louder, drill holes in the midsection along the lines of "Bob's machine shop" exhaust snout. Don't expect any more power after you do. In fact, you may even loose some since exhaust timing is dependent on the exhaust system. Heck, your entire outboard could kerplode if you do, so make sure you really know what you're doing before whipping out the brace & bit and start blowing though structural bits of your outboard.
If you want to improve performance, look to the rig and setup. That's where the big gains are to be had.