Need a seal kit 1996 Ocean Runner 225

cobbcfi

Petty Officer 2nd Class
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Jun 30, 2010
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150
My gears are shot in the lower unit, I have new gears on the way but I need to know where to find a complete lower unit gearcase seal kit to rebuild my foot.. It is a 1996 Johnson Ocean Runner 225 standard rotation.. I have found a bunch of kits but not sure which one is the one that I need.. Thanks in advance for any help..
 

Faztbullet

Supreme Mariner
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Mar 2, 2008
Messages
15,930
Don't rebuild it till you have the housing checked with alignment tool, if case is tweeked it will crap the gears again.
 

cobbcfi

Petty Officer 2nd Class
Joined
Jun 30, 2010
Messages
150
Lower unit oil drained out a couple years ago, I started getting shift problems and decided to drain and check the foot oil.. I got about half a quart of seawater and some spotty oil drops.. I could adjust the cables to get forward gear or reverse, but not both with one adjustment.. Would grind like crazy looking for reverse but slide into forward with ease and visa versa.. I have no idea how long we ran it after the oil had drained out.. How do I check the housing alignment? I build airplanes for the Boeing Corp so I know how to work thing to writhing. 0001" but not sure what I am looking for on an outboard lower unit.. Thanks again..
 

Faztbullet

Supreme Mariner
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Mar 2, 2008
Messages
15,930
Call dealer and ask if they have the alignment tool and have it checked and also have them shim the driveshaft with new pinion. Also replace the shift cradle as they are "pot metal" and will wear excessively when ran in contaminated oil. The OEM seal kit is 437753
 

Chris1956

Supreme Mariner
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Mar 25, 2004
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28,074
Gee, isn't it easier(and likely cheaper) to buy a new SEI gearcase for that motor?
 

cobbcfi

Petty Officer 2nd Class
Joined
Jun 30, 2010
Messages
150
Not so far. . $1500+ for a remanned lower unit, I am in the hole $260 as of now..
 

Faztbullet

Supreme Mariner
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Mar 2, 2008
Messages
15,930
SEI is $995 WITH 3 YEAR UNCONDITIONAL WARRANTY.....Hit a rock and its coverd!!!!
 
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