Need help getting to the dog clutch.

TampaBoater

Petty Officer 1st Class
Joined
Feb 23, 2012
Messages
207
I am looking at a 125 force that keeps poping out of gear, most likely a dog clutch gone bad. Does anyone has any idea where to find intructions on how to remove prop shaft and getting to the dog clutch?
 

Frank Acampora

Supreme Mariner
Joined
Jan 19, 2007
Messages
12,004
If it is NOT a Mercury designed lower unit: Remove the prop. Remove the anode. Remove the four 1/2 inch head bolts holding the spool inside the gearcase. Pull the spool out of the gearcase. Tap down on the reverse gear bearing carrier and remove the two 1/2 circle retaining clips. Pull out the complete reverse gear/ drive dog/ prop shaft assembly.

If it is a later unit, remove the threaded retaining ring and remove the spool. Then remove the propshaft/gear/ bearings assembly.

These are very generalized instructions but you should be able to find good detailed instructions in a Clymer manual or even online manuals.

Just remember: USUALLY, not only are the drive dogs on the dog clutch bad but so are the drive dogs on the forward gear. To remove the forward gear you must remove the pinion and drive shaft--by far the most difficult part of the job.
 
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