New engine run in

ukstu

Seaman
Joined
Nov 25, 2018
Messages
51
Hi All,

I have just had a new engine fitted as a blocked drive leg killed the last.
Anyway,..
could anyone please advise on what the run in procedure for a new engine is please? ie. running hours at what revs and so on. Engine is a Merc 5.7 Vortec. ( So far, i do not know what the vortec means compared to the old engine...? )
Thanks in advance,
 

garbageguy

Lieutenant Commander
Joined
May 8, 2012
Messages
1,598
Good link. I pretty much did those things when we re-powered the 5.7 in our craft. That engine is at 358 hours now, runs well.

...now I don't have to keep explaining to passengers why I was working the throttle so often...
 
Last edited:

76SeaRay

Lieutenant Junior Grade
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Aug 24, 2017
Messages
1,071
The Merc 5.7L Vortec is a GM engine design that uses Vortec Heads. These heads are much more efficient due to improved flow. Some people go back and add these to older GM 5.7L and 350 engines for better performance and improved horsepower. Did you buy the engine or have someone rebuild it? In either case, check to see if the already did the initial break in..

For a never run engine, here is my break in process:

First, break-in oil is critical and should be used for the initial run in. I am using Gibbs BR30 break-oil but had to order it as it isn't readily available at most local auto stores. DO NOT use synthetic oil for the initial break-in as the engine likely won't break-in properly. I am in final assembly of my newly built (did it myself) and plan to start it up, set the initial timing at idle (may already be done on your engine???). I plan to run it at about 2,500 to 3,000 rpm varying it a few hundred rpm for the first 30 minutes but holding it steady in that rpm range (watch the temperature). At 30 minutes I will shut it down, change the filter and then do another 30 minutes or so at the same rpm but varying it from 2,000 to about 4,000 rpm briefly every 5 minutes or so.. After the break in, I will again change the filter and this time the oil. I would use a non-synthetic oil then for about the first 5 to 10 hours of run time. After that going to go to full synthetic..

This is just the way I plan to do it... I suggest you Google "how to break in a Chev 5.7L Vortec engine" and read through the various literature to find the way you think will work best for you... You will even find people of the opinion that you should "drive it like you stole it for break in". The argument there is that the new technologies don't require a break in the old way. I prefer to do it as above that I described...

Hope this helps....
 

ukstu

Seaman
Joined
Nov 25, 2018
Messages
51
Thank you all for the advice. I didnt really know that the vortec was just an improvement in head flow. Will be interesting to see if any difference will be seen.
As for running in info, great, thank you all, i have something to work with so will go with the advice given, all makes sense. I did google it and really didnt find anything related to what i actually wanted to know.

Thanks again..
 

GA_Boater

Honorary Moderator Emeritus
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May 24, 2011
Messages
49,038
Didn't the shop tell you how to do the break-in? Is the new Vortec used or brand new? If brand new the shop should have told you.
 

Bondo

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Apr 17, 2002
Messages
71,079
I have just had a new engine fitted as a blocked drive leg killed the last.

Ayuh,...... What does This, ^^^, mean,..??..??
 

ukstu

Seaman
Joined
Nov 25, 2018
Messages
51
Ok, so.. had a few issues with the fitting.... a whole different story that we won't go into. Anyway... A new engine. brand new, unused. Hence, i am now asking for info ref running in.
Basically what happened was, something blocked the drive leg, hence blocked the impellor and therfore killed the engined due to overheat. ( i dont have a buzzer / warning fiited, and it was unsalvageable by the time i realised. The engine had already proved troublesome before to be fair)..
 

Bondo

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Staff member
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Apr 17, 2002
Messages
71,079
something blocked the drive leg, hence blocked the impellor and therfore killed the engined due to overheat.

Ayuh,...... Gotcha,..... Blocked the Water flow,.....

Plastic bags, suck for that,......

I run-in a motor by babyin' it for a few hours, 'n then put a good load on it for a few more hours,......
​​​​​​​Change the oil, 'n then run it like I stole it,.....
 

ukstu

Seaman
Joined
Nov 25, 2018
Messages
51
SO,... would running it alongside the dock work with varying low revs for a couple of hours work ? ( Like while i'm doing stuff... cleanint etc..) Followed by a filter change, a run, then out to sea with no real proper load then an oild / filter change.. would that work? obviously after that take into account its new and treat it as such....
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Be careful with that engine and drive combination. The drive is an Alpha One Gen II, and they are only rated to 300hp. Your new 5.7Vortec is going to go very close to that. Heavy throttle starts and getting the boat out of the water and air into the prop is going to see the drive 'self-disassemble' quite quickly.

Chris......
 

76SeaRay

Lieutenant Junior Grade
Joined
Aug 24, 2017
Messages
1,071
On mine, I worked with the machine shop to hit right about 300hp out of my 5.7L and run 87 octane gas. Depending upon how your engine was built, it could hit 330hp so as achris says, careful with overpowering the alpha. I will be running an alpha one gen one but I am into cruising and not looking for fast hole shots (older wiser and a bit slower these days)...
 
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