New Style Sea Water Pump - Impeller Change

tpenfield

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My new-2-me boat has the new style Mercruiser 'in-house built' engines and related goodies. The sea water pumps are supposedly good for 300 hours between impeller changes. My boat has 275 hours, so I decided to do them now rather than mid-season.

The old style pump used to be about a 4 hour process on my old boat. The new style are a bit easier, but being the first time doing them, it still took a while. The first step (as per the Merc manual) is to loosen the serpentine belt tensioner . . . of course, they don't tell you how to loosen the tensioner :rolleyes: . It turned out that just a long handle wrench on the tension wheel bolt does the trick.

4 bolts and the pump body comes out forward towards you. (y)

The impeller is held in by the backplate, which needs to come off in order to swap out the impeller.
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These pumps have the Mickey Mouse Ears gaskets and there is a gasket (o-ring) on either side of the backplate. I managed to salvage the other gaskets. Of course you can buy the backplate with both gaskets for a mere $50 :oops:
o_O :rolleyes: . I decided that that was not going to happen . . .

Anyway, the pump bodies needed some paint, so I took care of that and went about removing the intake hose from the back housing of the pump that remains after you remove the pump body. My plan is to install a sea water strainer ahead of the sea water pump so as to trap any marine life that get sucked up through the outdrives. (FWIW - my outdrives have both the side and nose cone water inlets . . . so likely to pull in more marine growth in shallow waters.

4 hours later, I decided to cut the inlet hose as I could not get good enough access to pry them off. Anyway, the inlet hose on these engines are the 2-piece style with a coupler that joins them. The section of hose where the strainer will go is a mere 14", so it is going to be tight.

I could not get all the fittings needed for the strainers, so that will be tomorrow's task . . . find the fittings (1-1/2" NPT to 1-1/4" Barb) which seem to be a rarity.

Seeing as the sea water pumps had plenty of time to dry, I installed the impellers this evening and all went well.
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The original impellers look to be in good shape, so those will go in the 'emergency spare' bin. Here are the pumps ready to go back onto the engines.
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Hopefully, I can find the fittings tomorrow and get the sea water system all buttoned up.
 
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tpenfield

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Here are the inlet hoses (original) and the new sea water strainers . . .
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I could only find 2 of the 4 "reducing adapter" fittings needed to connect it all up. (the search continues) The sea water intake line has the quick release mechanism that you can see in the picture. Of course, that means that I have only about 14" of line to work with in replacing the straight line for the sea water strainer(s).
 

alldodge

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The sea water pumps are supposedly good for 300 hours between impeller changes
IMO they are no better then the original style. Think the 300 hours would be good if it was being used year round
 

tpenfield

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IMO they are no better then the original style. Think the 300 hours would be good if it was being used year round
Their location (down in the bilge) is the biggest issue, and I would thing the crank-mounted pumps (Volvo) are better in that regard.

One thing that I did notice was that the hose itself is very thick-walled and reinforced (because of its purpose), so it is nearly impossible to slide on/off the pump fittings. I had to heat the ends of the hose with a heat gun to get them to go on the fittings. (which I quickly found this morning at another hardware store)
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Now for the Herculean task of installing the strainers in the boat, along with the pumps. 🤪
 

juruca

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Hi guys, i have a small question on this item:

What is the additional value of a seawater pump, there is one in the outdrive and you have the circulation pump ?

My 4.3L doesn't have a seawater pump.

Thx in advance!
 

tpenfield

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Quick Update . . .

I am back to the drawing board on the sea water strainers, but the sea water pumps are in.

A couple of issues . . .

Starboard engine - not enough clearance under the engine for the strainer.

Port engine - plenty of clearance, but the intake assembly is not too stiff to manipulate onto the pump fitting.

I'm working up 'Plan B', and will probably need more hose and fittings. :rolleyes:
 

Bondo

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Hi guys, i have a small question on this item:

What is the additional value of a seawater pump, there is one in the outdrive and you have the circulation pump ?

My 4.3L doesn't have a seawater pump.

Thx in advance!
Ayuh,..... Ted has a Bravo drive, not an Alpha,....
 

Bondo

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so it is nearly impossible to slide on/off the pump fittings. I had to heat the ends of the hose with a heat gun to get them to go on the fittings.
Ayuh,...... A tiny squirt of Quicksilver Power Tune, 'n they'll slide right on,......

A hose pick to form a channel, 'n a tiny squirt of Power Tune, to take 'em apart,.....
 
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