No spark

gcalvert83

Cadet
Thread starter
Joined
Jun 24, 2020
Messages
9
Recently purchased a boat with a 1991 Tohatsu 40 horse. M40D. 3C8. 31293. I knew the motor didn’t run when I purchased but the price was right. What I know about the motor. It has had a new head gasket installed. The motor left him stranded on the water, he installed a new CDI box, said it ran fine for a while then quit again. I have worked on Johnson outboards but have zero experience with Tohatsu. I started tinkering with it today. New fresh gas, wouldn’t start. Used an inline spark plug test light, have no spark on all 3 cylinders. Where do I start? Does someone have a no spark check list? If you give guidance please be specific. Wire colors, voltages, resistance etc. Have a good shop nearby but thought I would try here first. Thanks
 

Sea Rider

Supreme Mariner
Joined
Sep 20, 2008
Messages
12,345
Better get a M40D Service Manual, all the requested info is stated there including how to troubleshoot indivual electrical components.

Happy Boating
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MattFL

Master Chief Petty Officer
Joined
Oct 20, 2010
Messages
877
Check manualslib.com, they've got a lot of manuals. Be creative in your search terms.
 

pvanv

Admiral
Joined
Apr 20, 2008
Messages
6,588

SERVICE MANUAL : 3 & 4 CYLINDER 2-STROKES​

a

Description
Covers all 3 & 4 cylinder 2-stroke models.
Part #: 003-21036-1
List Price (MSRP): $50.00
 
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