Noise in the stern drive Alpha 1 Gen 1

BudL1te

Seaman
Joined
Jun 8, 2012
Messages
63
Hello,

I purchased a boat last year got the water/fuel mixture just right :) took it out on the lake and did fine but When turning the wheel left or right I got a knocking noise, in the center it seemed quiet(er) Last time out it seemed a bit worse (Surprise) I thought it was something in the lower end, I have another lower end so I was not worried, But, on this trip I was under power going straight for the most part, less than 20mph I expect and the boat stopped, engine died. The engine would start back up but would not engage in forward or reverse. As I waited for me friend to notice I was not following I went through the drive train path. Remembered u-joints in the upper and though I must have lost one.

Got the boat back, took the sterndrive off and to my surprise the u-joints looked good and I could feel no play Looked like oil leaking into bellows, Coupler doesn't look bad but the picture I took may not tell the whole story.

So if the coupler is good, Next I thought "Back to the lower end" Dog Clutch, Pinion Gear?

I have not tried turning the prop yet to see if it spins while in gear but will tonight.

What do you think? I am hoping not the coupler. I have had a coupler go before, Smoke, Burning Rubber smell, Horrible noise when cranking the engine. None of this on this incident. Motor is 5.7 It is a sea ray 24 ft cuddy cabin.
 

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achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Your coupler looks ok... Pull the top cover off the drive and have a look at the gears... I suspect you may have lost all the top housing gear teeth....

Chris.........
 

nola mike

Vice Admiral
Joined
Apr 22, 2009
Messages
5,429
What happens when you spin the prop work the drive off? Does the shaft turn? Gear lube in the bellows plus your symptoms make me think you wiped out your upper gear set. Remove the top cover on the drive and take a look.
 
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