Oil Pressure Sender failure modes?

nola mike

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TL;DR:
What would cause an oil pressure sender to fluctuate between reading correctly and reading zero?

Been chasing an oil pressure gauge/issue all summer. Mercruiser, standard analog sender/gauge. It will run fine for long stretches of time, steady at 60 psi, then drop to "zero" (actually more like 5-10, which is where the gauge reads engine off). Anywhere from a second or 2 to much longer. Goes very quickly between readings, so seemed electrical. Ran it at 3500 rpm reading zero for 10 miles a few days ago, so pretty sure at this point that it's not actually low pressure. No pattern on what triggered it or cured it, but becoming more common. Gauge checks out, all connections are squeaky clean, nothing else at the helm malfunctions when the pressure drops. Bench testing the sender checked out (I didn't have anything handy to pressurize it but readings fluctuated a bit when I blew into it). Finally swapped out the sender with a spare. So far so good, but we'll see. My concern was an intermittent clog/air leak at the pickup. Question is do senders fail in that pattern? If so, is it typically an electrical problem or something obstructing the sender hole? Doesn't really matter, just curious.
 

nola mike

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Put a pressure gauge where the sensor is, rig up a t with pipe fittings. See what is really happening.
Intermittent failure in a difficult location. Not really possible to T in there. Like I said, if this was a real pressure then I wouldn't have been able to take the kids skiing this am lol.
 

Chris1956

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Mar 25, 2004
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Gee, oil pressure sensors on MerCruisers often fail. The one on my '88 was a can-type. it looked the same as the automotive one on autos of that time.

Ohm out the wiring, clean the connectors and if that doesn't get it, replace it.
 

Pmt133

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Mine uses a VDO type sender... stays at 45 all the time lol. They are notorious for failing.
 

nola mike

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Gee, oil pressure sensors on MerCruisers often fail. The one on my '88 was a can-type. it looked the same as the automotive one on autos of that time.

Ohm out the wiring, clean the connectors and if that doesn't get it, replace it.
Yeah, I already did (with a 40 year old spare that I had), and it is an auto can type. I'm just curious as to how they fail moreso than how to troubleshoot the system. Of course intermittent electrical issues are tough.
 

Grub54891

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Clean all th connections including the large bullet connection at the engine, and under the dash. Also you can do a jiggle test when it’s not working and see if it comes back to life for a bit. That will narrow down where the issue is.
 

nola mike

Vice Admiral
Joined
Apr 22, 2009
Messages
5,651
Clean all th connections including the large bullet connection at the engine, and under the dash. Also you can do a jiggle test when it’s not working and see if it comes back to life for a bit. That will narrow down where the issue is.
Already did all that, no changes. Have put about 50 miles on the "new" sender including some good chop with no recurrence so far...
 
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