old gas can restoration

tsutter

Petty Officer 2nd Class
Joined
Mar 15, 2003
Messages
144
Hello:<br /><br />I am currently restoring an old double line gas tank and am wondering if anyone has any suggestions for where I can get gas tank sealer?<br /><br />Also, before I seal it, does anyone have any tips for cleaning the rust out? I already got most of it out with the degreaser and bolts/roofing nails trick, but there is still a thinner coat of rust inside. How does one effectively clean the inside of a tank in this situation?<br /><br />Any suggestions are most certainly appreciated. Thanks.<br /><br />Tom Sutter
 

Paul Moir

Admiral
Joined
Nov 5, 2002
Messages
6,847
Re: old gas can restoration

Here's one from left field, I use it to remove rust for restorations, etc. <br /><br />0) Go outside to the great vented outdoors.<br />1) Fill gas can with fresh water.<br />2) Put in about 1 table spoon of baking soda for 5 gallons of water, mix.<br />3) Connect a battery charger positive lead to a scrap peice of stainless steel (Old spoon, eg).<br />4) Drop a stainless steel electrode (scrap) into the solution. Do not let it touch the sides, and do not let anything but SS into the tank.<br />5) Connect negative lead to the tank.<br /><br />Bubbles should form. Also any red rust within line of sight of the SS electrode will eventually turn to black rust, which is easily cleaned off and is water soluable, and is pretty inert. It doesn't grow like red rust. The bubbles are oxygen and hydrogen, which is an explosive combination, hence the outdoors. <br />The process takes a while, perhaps days. You may want to insulate around the neck of the can to "make" bubbles form on the wall. Remeber that it is line of sight, and insulators are "opaque" to electricity. I use a 24v charger and drop about 10 amps into a part. If you use a 12v charger, you may need to increase the ammount of soda to get an acceptable current draw. More draw = less time. <br />More draw = more heat = less resistance = more draw, by the way. Another reason for doing it outdoors.
 

tsutter

Petty Officer 2nd Class
Joined
Mar 15, 2003
Messages
144
Re: old gas can restoration

Thanks Paul, I'll give it a try.
 

John Reynolds

Petty Officer 1st Class
Joined
Mar 18, 2003
Messages
212
Re: old gas can restoration

What Paul's talking about is commonly used to clean ancient coins. Sort of the reverse of electroplating. Works real good to clean corrosion off of metal, down to the base material.<br />But you can get some gas tank sealer from J.C. Whitney or a local motorcycle shop. I used that stuff a few times to seal gas tanks. Works great! Seals pin holes, increases the mechanical strength of the tank, and it will also permeate rust and seal it in and keep further rust from occurring.<br />You really need to use the sealer regardless of whether or not you use the electrical method described by Paul. The sealer will prevent further corrosion and will add mechanical strength.
 
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