Re: OMC 460 cooling system issue?
Good to see another 460 on the board! We can share our misery!
Actually, the Ford 460 is a great engine, the only misery is when it comes to marine parts for it.
As to your cleaning method, I've read on other boating forums of guys soaking their manifolds and risers in muriatic acid for 90 minutes and having a handfull or 2 of rusty garbage just flow out.
I have the same set up as you (OMC 460) and have an open thread dealing with the same problem. My risers were pretty clogged up too with rust. Using a couple of small screwdrivers I was able to open them up pretty well. I know this isn't a long term solution, but it's better than nothing.
To clean out the riser, I would scrape the insides of the risers with a screwdriver. I'd also twist the screwdriver back and forth to break the rust pieces up so they were small enough to come out. Then I'd lift it up and shake out all the flakes of rust. I also had to do this around the water outlet side. Make sure the little v cut outs on the flange are open too. I spend about 90 minutes on each riser and they look pretty decent now.
There's still the risk that the risers have an internal leak, but they looked ok upon inspection.
I'd done this same "cleaning" on the manifolds and risers a couple of years ago and they've worked well until recently.
Good to see another 460 on the board! We can share our misery!
As to your cleaning method, I've read on other boating forums of guys soaking their manifolds and risers in muriatic acid for 90 minutes and having a handfull or 2 of rusty garbage just flow out.