outboard motor fuel line theory

bpascoe13

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Joined
Jul 5, 2009
Messages
2
i would like to understand exactly how fuel lines work in out board motors, specificly the role of pressure in the system. my old 6hp motor stops running after a 2-4 minutes. i discovered that the primer bulb was going soft and if pumped it every 30 seconds or so the motor would run continuously. i would like to know exactly what little part of the system failed and how it affects the overall operation of the motor.
 

R.Johnson

Rear Admiral
Joined
Sep 24, 2003
Messages
4,446
Re: outboard motor fuel line theory

Sound's like you have a bad fuel pump.
 

tx1961whaler

Vice Admiral
Joined
May 31, 2008
Messages
5,197
Re: outboard motor fuel line theory

On your motor, the fuel pump mounted on the engine pulls the fuel from the fuel tank. The fuel tank must be vented so that a vacuum is not created in the tank. The primer bulb is used to fill up the carburetor(s) prior to starting.
 

Lion hunter

Lieutenant Commander
Joined
Apr 9, 2005
Messages
1,529
Re: outboard motor fuel line theory

All the prmier bulb does is get fuel to the carb to start it. Once running the fuel pump takes over and draws fuel into the carbs. Primer bulbs will go soft when the engine is running. The reason is when you pump the bulb you are pushing fuel and creating pressure. When the fuel pump takes over you are drawing fuel ( in essense deflating the bulb). SOunds like you have a bad fuel pump.
 

OBJ

Supreme Mariner
Joined
Dec 27, 2002
Messages
10,161
Re: outboard motor fuel line theory

Hey bpascoe13...

The system is simple. Before starting the engine, priming the fuel system via the primer bulb fills the system with fuel and expells air through the carb vent. Once the engine is started and the fuell pump uses fuel supplied through the fuel hose, a very slight vacuum is formed in the hose and is replaced with fuel from the gas can. If all connections are tight AND the primer bulb check valves are working, this is a very efficent system.

Addressing your problem, from the sound of your description, one or both of the check valves have gone south in your primer bulb. These check valves allow fuel movement through the primer bulb in only one direction....toward the motor. That's what the arrow on the bulb indicates..fuel flow direction. Here's what ya' can do.....take the fuel hose off and drain it of fuel. Now shake the bulb and see if you can hear something rattling around in it. If you do, one of the checks have fallen apart. You can squeeze the bulb flat and feel the check inside. Replace the primer bulb and you should be ready to go.

If the bulb is good, the next place to look at is the fuel pump. Very simple test of the fuel pump......remove the fuel inlet cover, then disconnect the fuel pump outlet hose..the one that goes to the carb. If this is hard to get at, remove it at the pump and attach a piece of tubing to the fuel outlet nipple. Now, gently blow back through the pump. If you cannot blow back through the pump but can suck through it (carefull not to get a bit of fuel in your mouth) the pump should be good. At this point I would start checking connections in the fuel system.

Hope you find the problem.
 

ANARCHY

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Joined
Aug 2, 2010
Messages
1
Re: outboard motor fuel line theory

Thanks OBJ. I'm new to boat motors and this post saved me a big headache. The primer bulb had gone bad and replacing it solved the problem. Knowledgeable people on forums are the greatest!
 
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