Overhaul or Wait

rbruce63

Petty Officer 1st Class
Joined
Aug 30, 2003
Messages
212
My father had "stored" for 34 years a Chrysler 20 HP that I have been using in my restored Boston Whaler Sport 11, that has overheated twice in the past to the point that the sleeves and pistons are scratched due to an ill seating heavy duty water pump and or a water pipe grommet that was getting loose. <br /><br />My mechanic and I replaced the back plate, and tested again, the motor was cool to the touch. Went to the lake last Sunday and had the greatest of times and the motor felt like nothing was amiss. However, after the second time it overheated compression was below the factory recommended 125 psi at 100 psi on #1 and 95 psi on #2.<br /><br />In the mean time I found the ring and gaskets in New York, the pins in Missouri, the pistons, main engine seals in Texas and Missouri and they would re-sleeve in Costa Rica very inexpensively. There was a complete working powerhead in New York but I would rather re-sleeve back. <br /><br />This is a motor that is overall in as new condition and I would hate to let it go yet, I am into recycling and conserving not throwing away, and since this motor is a "gross polluter" I only use the correct 50:1 gas to oil ratio and use the best TCW-3 motor oils there are. <br /><br />The mechanic recommended me to use it until it broke a piston ring, then to overhaul it and since it is in a small boat with very little free board, he believed that I was not going to do offshore cruises, and that I would not end up in Honduras or in Hawaii against my will. <br /><br />Should I overhaul now or wait not that I have all the parts?
 

eurolarva

Rear Admiral
Joined
Jun 24, 2003
Messages
4,182
Re: Overhaul or Wait

Hawaii would be nice. I vote for waiting. My guess is where you are from there is no nasty winter to contend with. I would baby it till the overhaul is to be done and try to keep the throttle speed down. You should be able to do the rebuild in a weeks time if you can find someone to rebore the cylinders for you.
 

rbruce63

Petty Officer 1st Class
Joined
Aug 30, 2003
Messages
212
Re: Overhaul or Wait

Eurolarva:<br /><br />There are no oversized pistons and rings available for my Model 2003 Chrysler 20 HP from 1969! The option is to re-sleeve.<br /><br />I will try not to race the engine, however, in my Boston Whaler's length, there is no other option, it seems to be a displacement hull very hard to get into plane.<br /><br />Thanks for your input and happy boating this summer!
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: Overhaul or Wait

I don't see anything wrong with 95 and 100psi, RBruce. Sounds like the rings still have a good seal. Wait 'til there is something really wrong to overhaul.<br /><br />I agree that the BW11 doesn't plane easily. Try moving the tank and battery (if any) to the stern. 20hp should plane it without too much trouble.<br /><br />Good luck. :)
 

rbruce63

Petty Officer 1st Class
Joined
Aug 30, 2003
Messages
212
Re: Overhaul or Wait

Thanks JB:<br /><br />What I have been doing is taking my brother with me and he and his 187 lbs. helps to plane not in top speed.<br /><br />I will let the motor "tell" what to do and sit on the parts.<br /><br />Regards,<br /><br />RBruce.
 
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