First let thank anyone for the help.
I have a 2002 Chaparrall 280 with a mercruiser 5.0 and alpha one gen 2 drives. It's a carb motor and has approx 600 hours.
I have what appears to be an overheating issue. The alarm sounds and my temp gauge acts a bit odd during this time. Goes from 160 which it stays at steady as long as I keep it below 2000 rpm. Ten seconds after I get up on plane the temp goes up to 180 then will oddly drop to 120 then stay there or come back up to 200. I shut the motor down or pull back to neutral and the buzzer will go off and temp will go back to normal I can run day at 2000 rpm just putting along.
I have read many threads on different overheating and corrected several possibilities
I have replaced
impeller and housing,
replaced risers , manifolds , Elbows.
-replaced the Thermastadt, sensor and sendor and ran without thermostat
-tested water flow to thermastadt at idle hood water flow
heat temp gun and although this motor gets 15 degrees warmer then my port motor it has the alarm sounding when the thermostats housing is 180
move also checked power steering cooler line and the exhaust bellows appear clear
I will test head gasket but no reason to think they are bad
was goong to look for air in the line by connecting a clear hose To intake line but assuming I do see bubbles at higher rpm's. Where else could air be coming from. Again not sure if their is air in the line but what else could
it be. Saw someone suggested the hose that comes from drive thru transom could collapse at higher RpMs. although others say unlikely as the water pressure is expanding the hose.
I appreciate any direction as can't use the boat like this and all mechanics are 3 weeks out and in the north east short summers. Thanks