PCM Chevy 305 Engine Trouble-Can anyone help me....?

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Jul 31, 2009
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I recently own a Chris Craft Commander 31 (form approximately 1974) with 2 PCM Chevrolet 305 Engines new installed in approximately 1992.

The left engine works fine but the right engine backfires and dies with more than appr.1400 RPM under load.
And I cannot make this engine run OK

Since then I have had the Holley carb. completely rebuild.
Put in new ignition points + rotor + condenser + cap + spark plugs + coil.
Set the points with a dwell meter on 28 degrees (works better for me than a feeler gauge) and timing
9 degrees BTDC (as in the manual) on flywheel with strobe scope .

The (cold) engine starts immediately runs perfectly smooth on idle but under load it holds back enormously
when I go over 1400 RPM throttle. (no more backfires after working on the ignition)
If I quickly reduce throttle (under 1000 RPM) the engine will return to normal if i keep the same or higher throttle
the engine dies completely

I have checked the ignition (with the strobe scope lamp) and the plugs are still firing when the engine dies
I also mounted the carb. from the good working engine and the problem was still the same. (so rebuild carb. is good).
There is a clear tube on the fuel pump but there is no fuel in it so I think this is working ok.....

I still think that it is a fuel problem but I don't know what to do anymore.
Does someone has any suggestions for me?
Thank you for your time and if you have any suggestions i will be very happy!.

Robin Schouten
 

Isaacm1986

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Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

have you checked your fuel filter and fuel pump? I had a clogged filter and had the same problem, would backfire and die until i replaced that filter. It was a 305 on a appollo ski boat.
 
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Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

Hello,
I have also changed the fuel filter (problem still the same)
Did not check the fuel pump because the sight tube has no fuel in it.
So i think that is still OK then? (Im not sure of that by the way)
 

Isaacm1986

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Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

I am not sure about the fuel pump either, i dont know if there is supposed to be fuel in the sight tube or if there is not. but with the carb rebuilt, the fuel filters replaced, i would suspect the fuel pump then, or it is something completely different. i am guessing those are mechanical fuel pumps on the block or are they electric?
 
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Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

There should be no fuel in the sight tube when its works Ok.
(And there isnt any in it) The fuel pump is mecanical (mounted on the engine)
Tomorrow i will try to bypass the fuel supply by connecting a tank straight to
the fuel pump. If that doesnt work I dont know what else to do......
 

Bondo

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71,194
Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

If that doesnt work I dont know what else to do......

Ayuh,... If that don't work,... You probably need a Fuel Pump...
They can get Plugged,. It can be Bad, without Leaking....
 

Dshow

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Jan 1, 2007
Messages
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Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

Check the compression? ...Once you've run out of things to try and have a duplicate engine right next to it that ran fine, you might start swapping parts between the two and see when the problem moves to the other engine.
 
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Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

I bypassed the fuel supply with a small tank straight onto the fuelpump.
The problem was still there so no problem with the fuelsupply to the pump!

Maybe the fuelpump is bad and i have to make a T-split in the alu. line that runs from the pump to the carb. and measure the pressure.
When the pressure is between 5 and 7 PSI the pump is OK????????
I can swap the pump from the other engine but is that difficult or should i
do or need something special for this???
Or can i just unbolt it en swap it???????
(sorry for my typing but English is not my own language..)
 

Bondo

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Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

I can swap the pump from the other engine

Ayuh,... That's what I would do...
I think "Spec" is 4 to 6psi...
 
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Re: PCM Chevy 305 Engine Trouble-Can anyone help me....?

Cant make an connection for measuring the fuelpressure (for now)

I did see that the Nr. 1 plug wire is NOT on 6:30 (seen from the flywheel)
but somewhere on the opposite side.
(On the other engine its on 6:30 position)

Is it possible to set TDC on piston 1 and look where the rotor stands and put
plugwire 1 there en work the cap/wires around with the correct firing order???
Or could this be the cause of my engine problems??????
(I also have to replace all the wires because they are in bad shape)
 
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