Penta 5.7 256 SSX wont start

James256SSX

Recruit
Joined
Jun 2, 2022
Messages
5
I have a 2009 Chaparral 256SSX that does not start. Here is what i know...

-The combusion pressure ranges from 160-190psi for all 8 cylinders.
-The engine runs with starter fluid.
-I can hear the fuel pump starting. (New so doubt this is the issue unless i installed incorrectly, doubtful)
-I took the injectors out and tested each on a 12v bench test. I also sprayed carb cleaner through them while activating. All seemed to fire fine. Not sure if there is a better way to test.
-Batteries are new and fully charged.
-no blown fuses from the box mounted beside the exhaust on the engine.

At this point, because all cylinders fire with starrer fluid and i know the individual combustion psi is within spec, i am thinking it is either bad fuel or the injectors arent getting the signal to fire. I did notice that the Electronic Unit - Volvo Penta (3862332), was disconnected (see pic). I have since reconnected it. The 1A fuse was also blown and replaced with 2A (could not locate a 1A fuse). Same, no start, issue persists. I do notice the EU has lights, but I have never seen these lit. Here is some info i found on the EU...
Sounds like this thing is a big deal.

-How can i test the EU to know if it is good?
-Does it really control the fuel and ignition systems?
-if system fires on starter fluid, could i assume the ignition coil/operation is fine?
-should the EU lights be on? What do they mean?
-How can i test to see if the injectors are getting a fire signal as required?
-Is there a way to test fuel?

Any help will be much appreciated.
 

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Jprevat

Petty Officer 1st Class
Joined
Apr 25, 2016
Messages
321
I would be cracking fuel lines after the fuel pump and powering the fuel pump to see if you are indeed getting fuel to the injectors. Just my initial thought.
 

muc

"Retired" Association of Marine Technicians...
Joined
Jul 7, 2004
Messages
2,170
The "E. U." you picture is the Active Corrosion Protection control unit. It doesn't have anything to do with your won't start.

There will be a sticker or plate on your engine that will list the engine model, spec number and serial number. This information will be needed to give you accurate advice.

the next step in troubleshooting your problem is testing the fuel pressure.
Your engine has 2 fuel pumps, they should both be tested with a fuel pressure gauge.
 

BRICH1260

Lieutenant
Joined
Jul 6, 2011
Messages
1,380
As MUC stated, that device you have pictured has nothing to do with controlling your engine, it is for corrosion protection of the drive. Do a spark test with a test light or ground a screwdriver to the block. Have you pulled the distributor cap and checked the cap and rotor for corrosion. Replace if any. Get an electrical tester and make sure that you have voltage to the coil. Check fuel rail pressure with the proper gage.
 

James256SSX

Recruit
Joined
Jun 2, 2022
Messages
5
I would be cracking fuel lines after the fuel pump and powering the fuel pump to see if you are indeed getting fuel to the injectors. Just my initial thought.
I did. Definitely getting fuel. Poured out all over engine. Gave me quite a scare.
 

James256SSX

Recruit
Joined
Jun 2, 2022
Messages
5
As MUC stated, that device you have pictured has nothing to do with controlling your engine, it is for corrosion protection of the drive. Do a spark test with a test light or ground a screwdriver to the block. Have you pulled the distributor cap and checked the cap and rotor for corrosion. Replace if any. Get an electrical tester and make sure that you have voltage to the coil. Check fuel rail pressure with the proper gage.
Thank you. I checked spark to 1 of the 8 plugs. It is getting spark. Also, i know itll run with starter fluid if continually sprayed. So all cylinders are getting spark.
 

James256SSX

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Jun 2, 2022
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Here are some details off the engine cover.
 

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James256SSX

Recruit
Joined
Jun 2, 2022
Messages
5
The "E. U." you picture is the Active Corrosion Protection control unit. It doesn't have anything to do with your won't start.

There will be a sticker or plate on your engine that will list the engine model, spec number and serial number. This information will be needed to give you accurate advice.

the next step in troubleshooting your problem is testing the fuel pressure.
Your engine has 2 fuel pumps, they should both be tested with a fuel pressure gauge.
Thank you for the replay MUC. When i go to the following link and read the discription, it says this control unit is responsible for controling the fuel and ignition. Seemed a little far fetched for me but i was only going by what i read.

 

dubs283

Vice Admiral
Joined
Jul 27, 2005
Messages
5,332
the next step in troubleshooting your problem is testing the fuel pressure.
Your engine has 2 fuel pumps, they should both be tested with a fuel pressure gauge.
Yes

And you make no mention of checking/replacing fuel filter(s).

After this, a vacuum test of the fuel supply system is in order.
 
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