powerhead break in question, '93 88hp Johnson

jbkk

Seaman Apprentice
Joined
May 13, 2003
Messages
34
I just had the powerhead rebuilt and was wondering if anyone had advice on restarting it with regards to a break in procedure (hours, rpms, extra oil in the fuel, etc.) . Is this necessary ? Thanks in advance for any suggestions.
 

walleyehed

Admiral
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Jun 29, 2003
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6,767
Re: powerhead break in question, '93 88hp Johnson

I could go through the entire procedure, but I would recommend you go through the search tab, enter "break-in" and see what comes up first...If you don't get the answers you want there, reply back to this thread and we'll go from there. :)
 

jbkk

Seaman Apprentice
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May 13, 2003
Messages
34
Re: powerhead break in question, '93 88hp Johnson

walleyehed,<br />didn't come up with too much on the search - any advice would be great. thanks.
 

walleyehed

Admiral
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Jun 29, 2003
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6,767
Re: powerhead break in question, '93 88hp Johnson

OK, if you are running with a VRO oil pump, fill oil tank with oil. Mark a line where the oil is at in the tank with a thin-line permanent marker. fill fuel tanks with pre-mix (50:1) 16ozs. per 6 gal fuel.<br />First 5-10 min. at fast idle, 1500RPM. Check operation of water pump, strong stream from tell-tail.<br />First hour, get on plane, but do not exceed 3500RPM.<br />Hour2: bring boat up to planing speed and back off throttle to 4000RPM. during this second hour, every 5 minutes, or so go to wide open throttle for a period of 45 seca. to 1 min. backing off to 4000 rpm between intervals of WOT.<br />Hours3-10: avoid full throttle operation for periods in excess of 2 minutes, and vary engine rpm every 12-15 minutes through-out the RPM range.<br />After hour 10: check oil level in VRO tank to see if oil is being consumed.<br />NOTE: If you are using premix only, mix at 25:1 for the first 10 hours, and 50:1 after that period.<br /> If verification of oil use is made from VRO tank, refill to mark, and run straight fuel in tank.<br />At approximately 10 hours, retorque Cylinder head bolts after running, but has cooled to the touch.<br /> It is not stated in the manual, but for the next 5 hours after this, I never run WOT for more than 5 minutes at a time, until after 15 hours.<br />Prop as needed to acheive approximatly 5800 RPM with a light load at WOT. 6000RPM with the same load would be even better.<br />Hope this helps, and I would recommend a good quality oil, such as Johnson/Evinrude XD-25, although there are other great oils out there, I recommend Factory only oil for the first 25 hours, and in my case, the life of the engine.<br />Good luck! :)
 

jbkk

Seaman Apprentice
Joined
May 13, 2003
Messages
34
Re: powerhead break in question, '93 88hp Johnson

walleyehed,<br />thanks for taking the time to put down the break in info, will do it.
 

haz

Cadet
Joined
Nov 6, 2003
Messages
19
Re: powerhead break in question, '93 88hp Johnson

Good write-up Walleyehed. The search on this forum worked great. I guess I'll just use my best guess for rpms since I don't have a tach. <br /><br />btw-breaking in '94, 40hp johnson, vro disconnected.<br /><br />any other suggestions out there?
 
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