Re: PRESSURE SYSTEM 1957 18HP EVINRUDE
Hi old18<br />We'll get you going here. The soap test is good and valid. The only thing is the motor has to be running for the test. There has to be presure on the tank. The thumb pump (primer button) will not presurize the tank. Prime up your motor and start it. It should run long enough to remove the connector and you should hear and see presure hissing from the male connector. It sounds to me like you may not have put things back together correctly. Do you have a plastic primer button or the aluminium button? Did you install the presure relief valve correctly? <br /> How to install new o-rings in the connector? Here is the easiest way. You will want to make yourself a jig. Get a short chunk of 2x4, 6"-8" long. Place the connector on the block face down. Trace around it with a pencil. Center two holes in the pattern. Should look like a shot gun. Bore the holes just a hair bigger than the bronze bushings in the end of the connector. Make the holes about 1/2-3/4" deep. Use four finish nails as locators,to position the connector over the holes. Now comes the tricky part. You will need a punch 31/4" long and about 1/8'dia.,a little longer is ok. Not so long as to cause it to bend or break. I always end up making mine. Sorry I don't remember what I used. Any way just polk the punch down the holes from the hose end and tap the bushings out. This way you catch all the innerds in the holes in the block. You loose no springs or washers. The o-rings are a special size, They are fatter than average. You may be able to find them at a hydrolic place or something. They don't cost a whole bunch from the OMC dealer though. Take your time build a good jig and punch. Make it out of aluminium block if you can,then you got something. Wooden prototypes work well, and last a long time. Once you get set up this job takes about five mins.tops. Be sure to save your new tools. And buy lots of o-rings. Once word gets around all your buddies will be at your house. Another idea, just for grins disconnect the fuel hoses from the carb (gas) and the manifold (air). Now hook the hoses from the tank direct, by-passing the connection. See what this does.