Rectifier Upgrade

phx5kegsman

Petty Officer 2nd Class
Joined
Apr 10, 2021
Messages
122
I have a 1978 Johnson 115hp V4 crossflow that this fine group has helped me with several times. I have been having issues with my Tachometer showing 10k rpm's more than the engine is going (ex. tach reads 72k at WOT). Also, my voltmeter gauge is pegged at around 16V once the motor is warmed up. The rectifier failed the Ohms test that's outlined in the manual. While shopping online I came across an aftermarket replacement that is the rectifier, but has a voltage regulator added to it. It's made by CDI, but sold as Sierra brand. Maybe they've merged or something. Anyway, has anyone seen, or used, this rectifier + regulator?? Is it worth getting?
 

Crosbyman

Admiral
Joined
Nov 5, 2006
Messages
6,200
i doubt adding a regulator function would cause concerns. Such parts and plain jane rectifiers are dirt cheap on Amazon and could be mounted as a replacement to expensive OEM.. up to you
 

saltchuckmatt

Captain
Joined
Jul 19, 2019
Messages
3,299
I'm confused, tach shows 10k....but you run at 7200 RPM's at wot? I hope I'm wrong...please explain.

Also, if your rectifier is cooked, you won't see 16 volts. You will see whatever the battery voltage is.
 

Mc Tool

Lieutenant Commander
Joined
Aug 7, 2024
Messages
1,711
Could be 16vac? , but in any event to see 16v the reg must be duff or have earthing issues . If you could make a suitable reg/rect fit I would do that .🙂
 

Berdink

Chief Petty Officer
Joined
Mar 5, 2020
Messages
464
With your motor off. Check the voltage at your battery terminals/posts with a multimeter. It should be around 12.8v.
Then, with the motor running, check the voltage at the battery again with the multimeter.
Is it reading 16v, or closer to 13v?
 
Last edited:

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,991
Gee, if you get an aftermarket voltage rectifier, it needs to be sealed against sparks. Sparks under the OB cowling are quite dangerous.
 

jimmbo

Supreme Mariner
Joined
May 24, 2004
Messages
14,559
An Unregulated Charging System hitting 16 volts in pretty much normal at high Rpms. Those charging systems don't put out much Current, and simply use the Battery(Wet Cell ONLY), as a sacrificial Reservoir, boiling when the Voltage is high. After the drain on the battery, from cranking, and use of the Power Trim, and other Accessories in the boat, the battery is rarely returned to a fully charged state. If you are trying to use an AGM Battery, then the System, regardless of how low Amperage it is, will need a Regulator.
 
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