Removing Stern Drive

HoverLover

Recruit
Joined
Oct 2, 2007
Messages
3
Hello,
I have a Model 983159, OMC Stern drive and need to remove it and then disect the lower unit out of it...Can anyone tell me the best way to do the job.

Thanks and this may be a duplicate post,,as I did not see my original.

Please help..

Thanks Again
 

whywhyzed

Banned
Joined
Feb 1, 2005
Messages
1,871
Re: Removing Stern Drive

983159 is the stern drive for a 1983-1985 3.8L V6.
The other post you made says 1977 electric shift 4 cylinder, so something not right.

I suspect the upper gearbox where you got the number 983159 has been swapped onto your boat from a V6 drive, in which case it will have the wrong gear ratio in it - or you just have some wrong info there.

Anyways - Here is the instructions for a 983159 V6 800 series mechanical shift drive 1983-1985 model:



1. Take the battery or batteries out of the boat!
2. Take the cable and lever arm off the shift lever atop the shift coverter rear of the engine where cables meet
3. take 4 screws off the panel and lift the cover off - take out the black plastic guide in there
4. remove the little cable retainer clips
5. reach with your left hand around behind the "panel" and grab the 2 spring loaded pawls and pull them back toward the transom, and push the cable housing into the panel box (shift converter it's called)with your right hand
6. Unwind the bare cables off the guides and slide the cable out of the converter
7. Eyeball the hole where the cable exits the boat - Spray the cable sheath inside the boat and outside the boat with PB blaster or similar penetrant- let it sit 30 minutes
8. remove the clip that retains the cable on the outside of the intermediate housing deep in there where the cable exits the rear of it (1/2" socket I think)
9. 2 people - 1 push on the cable from inside, 1 pull it from outside....if it don't come - more penetrant and time! It's $400 don't tear it!
10. Mark your ball gears with paint how they are indexed to each other so they will go back with their original mates
11. pull the water directors and steering bumpers off, remove the 4 cap screws (9/16" socket) - drive is off - about 90 pounds
 

HoverLover

Recruit
Joined
Oct 2, 2007
Messages
3
Re: Removing Stern Drive

Thanks kjd,

The year is 1977 and the engine is a 140 ONAN inline 6, So I just went on what the numbers stated.

Actually just sold the lower stern drive unit and have to take the whole thang apart.

I guess this will get me started....

Thanks Again

Mike
 
Top