Rotary shift shaft merc500 50 hp kiekhaefer blue

Jhess9234

Recruit
Joined
May 17, 2017
Messages
1
Rotary shift shaft reinstall issues. Merc 500 50 hp kiekhaefer red. Shift came out of lower unit, I need instruction on how to get that back in properly. Please help
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,902
I am going to assume it hasn't changed since inception. Is the bottom of the shaft (that came out) splined? Does it twist normally to shift before the problem?

If yes on both questions the spline inserts into the shifter cam female spline directly below the hole where the shaft inserts. The shifter cam is preloaded from the cam follower on the front of the prop shaft. With the preload, the cam is pushed away from the optimum position for stabbing. Trying to get it back together from the top is a trick for the best of magicians.

Probably you will have to pull the prop shaft and F gear and shims if any, to get to it. With the prop shaft pulled the preload is removed and the cam can be positioned manually to line up with the hole and shaft spline. Pulling the shaft requires pulling the bearing carrier assembly at the rear of the LU through which the shaft protrudes, R gear and any spacers, and the prop shaft with the clutch dog and cam follower attached. The bearing carrier is held in place with a large spanner nut, visible once the prop is removed. It mates to threads cut into the inside of the circumference of the rear of the LU (about 4 " in diameter}. Good luck on getting that nut off on your year model. Corrosion will have done it's dirty work. You will have to cut it out...Dremel grinder is an option. I have explained the operation of this shifter previously and would be in the archives.
 

jimmbo

Supreme Mariner
Joined
May 24, 2004
Messages
14,121
Pinion gear has to be removed as well to be able to remove forward gear and bearing. Torque spec for the large spanner nut Tex mentioned, if I remember right, is about 210 ft lbs. Special spanner for it really comes in handy.
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,902
Pinion gear has to be removed as well to be able to remove forward gear and bearing. Torque spec for the large spanner nut Tex mentioned, if I remember right, is about 210 ft lbs. Special spanner for it really comes in handy.

I don't know about this size engine but on my '65 110 hp Mercruiser I was able to slide F gear, shims and bearings out (fish them out) under the pinion and didn't have to disturb it, kept track of the shims and location and put the whole shebang back together with no special tools and no misalignment noise when finished.
 
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