rusted on exhaust bolts

s1120

Petty Officer 3rd Class
Joined
Mar 6, 2009
Messages
99
Re: rusted on exhaust bolts

Ive used that to remove O2 sensors in exoust pipes before, and it works well. Never tryed it on something real rusty though. If you try it, make sure you report back how it worked.
 

woody82270

Seaman Apprentice
Joined
Feb 14, 2009
Messages
31
Re: rusted on exhaust bolts

Okay guys, heres the skinny: risers off mani's, may need manis off block. bolts are ALL in recesed or tight holes, cant get chisel, grinder, or socket in there. only thing that fits is box end wrench, (on risers), on manis bolt heads are rusty enough to partialy crumble when wrenched, leaving me with nothing resembling a bolt head, but enough to hold heads on. Alen: engine in boat, not rebuild. tried mapp heat and pb combo, NO DICE. hav'nt tried beating them to chunks yet.
 

JustJason

Vice Admiral
Joined
Aug 27, 2007
Messages
5,321
Re: rusted on exhaust bolts

You may have to pull the engine.....
....Welcome to boating.
 

coastalcruiser

Chief Petty Officer
Joined
Aug 2, 2007
Messages
559
Re: rusted on exhaust bolts

Been there
how long have you been working on this? if you dont wanna pull the motor pull the heads. post a photo I would like to see.
Rob
 

chiefalen

Captain
Joined
May 18, 2008
Messages
3,598
Re: rusted on exhaust bolts

Woody take a step back and a deep breath.

Told ya on the phone it ain't gonna be easy with this one. Sat and sat so long near the ocean. Saltwater will destroy anything resembling metal.

Knew it was no walk in the park.

Risers off and one big ball of rust i bet and useless.

Same problem with the manifolds, they won't want to come off ether.

Everyone wants to help.

I'll bet the manifold are gonna be bad also, but you and i both know they got to come off.

Take your time,i know your getting anxious. Step 2 get em off.

Want to talk you got my number any time give me a ring. Or send me a pm and i'll call you i have unlimited land phone long distance don't cost me a dime.

Have unlimited cell to another Verizon cell user also.

As always good luck !
 

Fishermark

Vice Admiral
Joined
Oct 19, 2003
Messages
5,617
Re: rusted on exhaust bolts

Unless you are pretty sure the manifolds can be reused - I really think that Bondo has the best plan - take a big hammer and start breaking them up.
 

Johnshan1

Senior Chief Petty Officer
Joined
Apr 15, 2003
Messages
739
Re: rusted on exhaust bolts

A dremel tool works great on hard to reach manifold bolts.
 

Johnshan1

Senior Chief Petty Officer
Joined
Apr 15, 2003
Messages
739
Re: rusted on exhaust bolts

Here is what I had to deal with:

IMG_1409.jpg


IMG_1117.jpg


I was able to get in there with the dremel tool and cut the heads of the bolts off on the manifolds.

You can do it!
 
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