SAND IMPACTED (?) OVERHEAT - 175 JOHNSON OUTBOARD

captcarl

Recruit
Joined
May 30, 2002
Messages
2
1989 175 Johnson. It runs fine until temp warms up to the point where the thermostats are supposed to open. Then, the temp rises rapidly, and the overheat horn sounds.<br /><br />I've removed the old thermostats (they were clogged with sand and grit) and replaced them with new, clean thermostats. But, this was no help. I was advised that the engine is probably "sand impacted." I then removed the thermostats and ran the engine at idle in a tank. I hoped this would flush any sand out of the powerhead circulation orifices. (I was advised not to exceed idle RPM with the thermostats removed. Since the engine overheat warning functions okay, is this restriction really necessary in this case?)<br /><br />When I replaced the thermostats, launched the boat, and ran the engine at higher power settings, it overheated again.<br /><br />If the engine is actually sand impacted, is there something other than plain water that I can use to try to clean out the passages? A mixture of water and laundry detergent? Water and 409? Or, am I stuck with disassembling the power head and cleaning out the passages manually? Any suggestions will be greatly appreciated.
 

clanton

Rear Admiral
Joined
Jul 9, 2001
Messages
4,876
Re: SAND IMPACTED (?) OVERHEAT - 175 JOHNSON OUTBOARD

Remove the thermostat cover and thermostats, start engine run 1500/2000 rpms in water, water shoud gush out of thermostat housing . If this does not work remove gearcase check water pump. Before installing gear case connect water hose to water tube, open water hose bib fully. Compressed air, or stiff wire in watertube may help.<br /><br />Edited: Crossflow engine right? Check waterpump, and water deflectors, you have to remove head to check deflectors. Deflectors cause overheat over 2000 rpms.
 

seahorse5

Rear Admiral
Joined
Jan 24, 2002
Messages
4,698
Re: SAND IMPACTED (?) OVERHEAT - 175 JOHNSON OUTBOARD

A common high speed overheat problem is sand or salt buildup in the cylinderhead covers. It restricts the cooling water from exiting the thermostats fast enough and the temperature rises. Like Clanton said, you should pull the heads and replace the deflectors after any severe overheat. Also pull the head covers and clean out the passageways.
 
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