Re: shaft nut torque spec?
There is a torque specification which pre-loads the top and bottom bearings but I have forgotten it and my manual is in pieces. If you can find an Intertech manual on line you can probably find it there OR it MIGHT be in Clymers. I am going to go out on a limb ans say I THINK I remember a spec of 80 INCH pounds. Remember, that is with a new deformed nut so most of the torque goes toward spinning the nut onto the threads. At any rate, doupbe check the shaft to see that it is not binding at this value.
If you can't find the torque spec anywhere, then try just snugging the bearings to pre-load them, just like on a trailer wheel. Just be aware that too loose will change the pinion gear backlash and possibly destroy the gear-pak. Too tight wastes power and will overheat the bearings, also accelerating wear.
As far as the pinion nut, all manuals call for a new one each time the pinion is removed. HOWEVER: It is a deformed thread nut that locks on the threads. You can "stake" three sides with a punch to renew the deformation or you can squeeze the nut in a vise to make it slightly oval. Both methods will satisfactorily lock the nut on the shaft.