shocked

dave1

Seaman Apprentice
Joined
Aug 13, 2007
Messages
36
i have a 40hp 1963 evinrude. when you advance the throttle on the front of the motor you get a momentary shock. I have replaced spark plug wires and points and condenser while i was there.checked wiring around motor for chafed wires everything looks good. motor runs perfect hi and lo speed.any ideas. thanks for your help.
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: shocked

If you are getting shocked while running, there is likely ignition leakage.
I would start by looking for a leaky ignition switch or the box itself not being properly grounded.
 

samo_ott

Vice Admiral
Joined
Jun 18, 2006
Messages
5,125
Re: shocked

I would have thought is was one of the spark wires touching ground when the plate rotates but if you've replaced it... hmmm... But it's still in the wiring somewhere and relative to the plate moving so look around.
 

dave1

Seaman Apprentice
Joined
Aug 13, 2007
Messages
36
Re: shocked

i thought after replacing the wires this job was done too Steve.do you think maybe ground problem somewhere.very frustrated:(:(:(
 

jay_merrill

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Joined
Dec 5, 2007
Messages
5,653
Re: shocked

Try running your motor at night to see if you can see electrical arcing anywhere along spark plug wires. You will not, of course, be able to see anything from the point where they pass through the armature plate into the area under the flywheel, but you might get lucky and see something from that point to the spark plugs.

A couple of possibilities that come to mind if you just replaced your spark plug wires, are the rubber grommet that goes on the end of the wires, at the coils, and the high tension lead clamp that holds the wires in place against the bottom of the armature plate. You could be getting leakage at the coils if the grommets weren't installed, and you may have pinched one or both of the wires at the clamp.

I think Steve's point about armature plate movement is a good one too. As you are looking for the source of this problem, advance and retard the throttle a little to see if it helps in finding it.
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Re: shocked

Kind of sounds like the spark plug wires are somehow arcing through to the throttle linkage. But that shouldn't be happening with new wires. They aren't el-cheapo wires, are they?
 

dave1

Seaman Apprentice
Joined
Aug 13, 2007
Messages
36
Re: shocked

bought oe wire from boat dealer. same as original.rubber grommets on ends looked great.
 

CATransplant

Admiral
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Feb 26, 2005
Messages
6,319
Re: shocked

One other idea: check the entire length of all the wires connected to the two small black wires that come out from under the timing plate and go to the ignition harness, the mercury switch, etc. If one of those is frayed or contacts something, it might be the culprit. They're the kill wires, connected to the points, and can actually carry some fairly high voltages. That'd be my guess.

One other thing: Check clearance at the back of the engine between the plug wires and the cowling. I don't know your exact model, but some of the Big Twins and V-4s had minimal clearance there. You may have to adjust the wires slightly.
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: shocked

One other idea: check the entire length of all the wires connected to the two small black wires that come out from under the timing plate and go to the ignition harness, the mercury switch, etc. If one of those is frayed or contacts something, it might be the culprit. They're the kill wires, connected to the points, and can actually carry some fairly high voltages. That'd be my guess.


300 Volts would get your attention from the kill wires.
 
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