Sport Jet 90 won't start when hot

arboldt

Chief Petty Officer
Joined
Aug 25, 2007
Messages
417
This problem started a year ago, and appears to be getting worse. As long as the engine was running, it would keep running even after it's hot, even if running for a couple hours. However, once it was hot, if I ever turned it off, it would not start for a couple hours or so, presumably until it cooled down.

A year ago, had the stator, voltage regulator, and switchbox assembly replaced. Still would not start when the engine was hot, although now when cold it starts rough but it does start.

This year, the problem seemed like vapor lock, so I replaced the fuel pump. Problem persists.

Yesterday a knowledgable and capable friend who's worked on boats for 60 years helped me with it:

(1) Confirming the engine would not start, we put a spark tester / indicator on it. Saw excellent spark.
(2) Pulled a plug. While slightly damp, it was not overly moist, so flooding was not an issue.
(3) We disconnected the fuel line at the top of the carburetor, and cranked the starter. We got good spurts of fuel out of the end of that hose; he said the new fuel pump was working very well, so we reconnected everything.
(4) Still wouldn't start. We sprayed a shot of starter fuid in the top cylinder, and tried again. The engine fired right up but died after 30 (?) seconds (didn't time it, but probably as soon as the starter fluid was burned).
(5) Without using the starter fluid, the engine would crank but not begin to catch. I asked if it might be the reed valves, and he said no, that because it would continue running while hot IF started when cold, that he doubted the reeds could be the problem.
(6) Becuase it would start when cold and run ok from then, he doubted that compression could be a problem.
(7) The problem therefore appears to be in the carburetors, but for it to affect all 3 is highly unlikely.

Question is, what do I check next and how do I do it? :confused:
 

Nate3172

Petty Officer 2nd Class
Joined
Aug 22, 2007
Messages
143
Re: Sport Jet 90 won't start when hot

What are your spark plugs like? Are they the gappable type? The ones on my engine are not, but if your's are I would make sure they are gapped correctly and in good shape. Also, you should do a compression check because it changes with the temperature of the engine. Often there will be more compression with a cold engine versus a warm engine. Higher compression also helps with vacuum across the plane of the intake. If you can't pull fuel in with the vacuum then it can't get past the reeds, which are more or less a one-way valve. If you have a carb synch tool, you can put it over the mouth of the carburetor and see how many inches of vacuum you are pulling through it when the engine is warm in comparison to when it is cold. Most motorcycle shops carry these tools to sync multiple carbs on motorcycle engines. I use one to sync the carbs on my Force and it does make a differance.
 

arboldt

Chief Petty Officer
Joined
Aug 25, 2007
Messages
417
Re: Sport Jet 90 won't start when hot

Thanks.

According to the service manual, spark plugs are Champion L76V and the gap is Not Adjustable.
 
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