suzuki EFI 70 4-stroke cuts out at high rpm

robito

Recruit
Joined
Aug 21, 2008
Messages
2
i've been helping my friend with his boat and we are stumped. it runs great up to around 5000 rpms, but then after a minute or so of running like that, the motor just cuts out. if we pull back as it cuts out it will stay running. if it does stalls it always restarts and runs great under 5K. it's a very well maintained 2000 fuel injected suzuki 70 4-stroke. we've replaced the water separator, the plugs, the fuel bulb, the fuel line to the motor, and added stabilizer to the gas (ethanol is mixed with our gas here). I'm not sure what else we can do. the thing acts like it's been turned off at 5k. it seems like it's getting starved for fuel but it happens so abruptly (like a kill switch). could this be an injector issue? a fuel/water issue? a fuel pump issue? high pressure fuel pump(not even sure what that is)? could something be clogging the fuel supply? our next stop is going to be the repair shop (or a new artificial reef offshore if my buddy keeps getting frustrated). there's too much fishing left this year to let him sink the boat so i need help!! besides, it's a long swim back to the beach after that thing goes down. any help will be gretly appreciated! thanks.
 

clanton

Rear Admiral
Joined
Jul 9, 2001
Messages
4,876
Re: suzuki EFI 70 4-stroke cuts out at high rpm

Why don`t you connect a fuel pressure guage to the injector rail and check the fuel pressure at the cut out point.
 

robito

Recruit
Joined
Aug 21, 2008
Messages
2
Re: suzuki EFI 70 4-stroke cuts out at high rpm

Clanton,
thanks, that sounds like great advice. unfortunately i don't have access to that type of equipment. from what i've been reading, i suspect it is the fuel pump, or something to do with the injectors. my friend is going to leave it to the professionals at this point and get it serviced. i'll post the results soon.
 

fishywade

Recruit
Joined
Sep 6, 2010
Messages
2
Re: suzuki EFI 70 4-stroke cuts out at high rpm

i have the same problem with my 1999 df50 and i just had a fuel pump done. please post solution if found
 

DaveG

Cadet
Joined
Oct 12, 2004
Messages
10
Re: suzuki EFI 70 4-stroke cuts out at high rpm

I had a similar problem with my DF70. It turned out to be the internal gas tank withdrawal tube where it connects to the medal fitting that exits the tank. Air bubbles were getting sucked into the gas line.

Run the motor on a separate tank to better isolate the problem. And Let us know what the problem was.
 
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