Teleflex Steering Cable Removal- Rack Type

cowboysfan

Cadet
Joined
May 25, 2010
Messages
6
Hey all,
I've looked all over these forums for a detailed way to remove a steering cable for my situation but have yet to find it. I appreciate all the help y'all have given me indirectly so any help on this would be greatly appreciated :)

Here's the situation- I have a '99 18.5' Rinker Runabout, with 4.2L V6 Mercruiser engine. Mechanic was doing his yearly tuneup a month ago and said the steering cable needs replaced. I took it out a few times since then and boy was he right- it felt like I was steering in silly putty.

So now I'm trying to take the thing out and replace it, but I can figure out how. Below the steering wheel, it looks like the wheel is connected to a rack, and the cable sheath goes into this. The rack says something along the lines of disassembly of this mechanism will cause failure, so I'm not sure taking it apart is the right way to go. The line going into the rack doesn't have a quick connect that people on other forums are mentioning. How do I get the dang thing off?

Next, the cable runs down to the engine and from the looks of it connects to the steering tube? with a big nut. I tried taking that nut off but when i do the metal tube on the opposite part of the engine spins around and I cant loosen it up. It doesn't look like there's anywhere good on the tube to grab ahold of to prevent it from rotating when i try to loosen the nut.

I know I sound like a newbie describing all this but I've managed to do other work on my boat and this seemingly simple job has me pretty perplexed. Any ideas?
 

cowboysfan

Cadet
Joined
May 25, 2010
Messages
6
Re: Teleflex Steering Cable Removal- Rack Type

alright guys I got the cable removed at the steering wheel (i just took the whole rack off) but now removing the cable at the engine is impossible because the tube keeps rotating when i try to rotate the nut. Any ideas?
 

JustJason

Vice Admiral
Joined
Aug 27, 2007
Messages
5,345
Re: Teleflex Steering Cable Removal- Rack Type

Cut it and pound it through....

It doesn't matter what you do to the old setup, as you won't be reusing the old cable or helm.

Just be carefull about beating on the transom plate itself, that's something you don't want to do.
 

cowboysfan

Cadet
Joined
May 25, 2010
Messages
6
Re: Teleflex Steering Cable Removal- Rack Type

thanks for the reply, i got 'er done. What i didn't realize is the end of the cable is at the engine was attached to a bolt with a lockpin on it. Once i took the lockpin and bolt out, i was able to loosen the nut and it popped off! Then the real fun- trying to thread the steering cable- man those boat manufacturers like to put bolts and screws right where they shouldn't be :mad:
 

Bt Doctur

Supreme Mariner
Joined
Aug 29, 2004
Messages
19,456
Re: Teleflex Steering Cable Removal- Rack Type

This is for the older type of cylinder, remove steering end pin,loosen this nut and give it a hit with a hammer to loosen it from the tapered shaft, remove nut, remove cable and tube.
boat.jpg

This link is for the new style assist.
http://www.boatfix.com/merc/Techbk/97/97hs5.pdf
 

cowboysfan

Cadet
Joined
May 25, 2010
Messages
6
Re: Teleflex Steering Cable Removal- Rack Type

Bt Doctor, the new style link is exactly what I was looking for. You da man!
 
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