Testing a mechanical fuel pump

JasonB

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Re: Testing a mechanical fuel pump

It is a marine pump as far as I know. Double diaphragm AC Delco if I remember correctly. This is an old style set up that has a sight glass instead of an overflow hose.

I haven't laid eyes on the pump in a few days, so I may be remembering a port that isn't where I think it is. The grey matter in my head ain't what it used to be.

Here's the best description of my problem. If I took my other boat out taht has a trusty old Johnrude V4, wound it up to WOT, and momentarily hit the choke switch every few seconds, I would get near identical results to what my 302 is doing. There is no violent shaking like there is a miss, no popping, no snapping, etc.

What put me on this track (i've had this issue for a while, but I almost never run hard enough for it to be an issue), I ran across a post from a jetboat owner who had what sounds like the same problem out of a Ford BB. He went through the ignition from top to bottom and replaced everything and got nowhere. On a hunch, put a gauge on the fuel line and was only getting 3-4 psi. There were no visible fuel leaks.

The pump on mine was on the boat when I got it 6 years ago. This problem started season before last. There was an old pump under the front seat tho..... If it were a car, I would throw a cheap pump on it to test, but a marine pump is $125+.

Since this set up has a molded steel line between the pump and carb, I was trying to figure out a way to test the pressure without disturbing it. looks like my best option though is to get a couple feet of rubber fuel line and a T so I can plug in a pressure gauge for a bit.
 

JasonB

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Re: Testing a mechanical fuel pump

The pic below is a Mallory pump for a Mercrusier/Ford small block here at iboats store. Looks like mine if my memory is working. The sight glass is attached to the weep hole. The fuel like hits the filter, then to one of the right side ports. The carb is fed by the top left hole. The bottom left and right holes have pipe plugs in them. You can see a bad diagram here:

http://www.mercruiserparts.com/Show...L+PUMP,+FUEL+FILTER+AND+CARBURETOR+(ROCHESTER)
 

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bruceb58

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Re: Testing a mechanical fuel pump

Never mind,,
I agree that if there is a weep hole it needs to be vented to the carb.
If the diaphragm ruptures on a marine fuel pump there is a fitting on the pump that attaches to a clear hose(so you can detect the failure). This hose is routed to the carb so that no fuel is allowed to enter the bilge area. This is a USCG requirement and is on all marine mechanical fuel pumps.
 

JustJason

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Re: Testing a mechanical fuel pump

This is a USCG requirement and is on all marine mechanical fuel pumps.

Bruce is 100% correct on this, however....

Jasonb said:
Actually its a Mercruiser set-up, '76 vintage

It wasn't ALWAYS a CG regulation. (just like steel fuel line from the pump to the carb wasn't always a reg) It came about sometime in the mid 70's I believe. So if you have an older rig you may not have it. It is a great idea though to plumb yours the correct way regardless of its age.
 

JustJason

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Re: Testing a mechanical fuel pump

Do the boat side fuel system test that you can find in the DIY section.
 

Don S

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Re: Testing a mechanical fuel pump

THIS IS A FORD YOU GUYS !!!!!!!!!!

Fords didn't use a clear hose to the carb or any other kind of hose to the carb. They had that little glass bowl attached to the fuel pump with a note in that said something like if you see fuel in here, replace the pump.
Then Merc gave up on Fords completely in 78.

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