The rebuild of an aluminum runabout

ondarvr

Supreme Mariner
Joined
Apr 6, 2005
Messages
11,527
Re: The rebuild of an aluminum runabout

I have some fiberglass that I was going to drop off at your place if you want it, I have in my truck right now.
 

swimmin' for shore

Chief Petty Officer
Joined
Oct 25, 2004
Messages
490
Re: The rebuild of an aluminum runabout

I'm home this afternoon after 2, ondarvr. I'll be stuck on the ship tomorrow, and I'll be home all weekend, I believe. If you still have my phone number, just give me a ring. I'd love to see you. You're always full of good information.
 

swimmin' for shore

Chief Petty Officer
Joined
Oct 25, 2004
Messages
490
Re: The rebuild of an aluminum runabout

I've been away at sea, so I'm planning my little heart out. <br />I have decided to custom build a cooler for the back of the boat. I have the cooler all figured out, and it will have a flush fit lid to close on top. That lid, though-it's going to have to have some kind of gasket material to close down on, in order to seal. Any suggestions on this? I want a fairly thin gasket, so that the door compresses the gasket and still comes to just about flush with the rest of the cooler. <br />Oh, while I have my post open, I wanted to share this with you guys. If you get into cabinets, etc...in your boats, you'll appreciate the price of their stainless steel hardware. stainless steel door and lid hardware, hinges, handles, etc... <br /><br />I didn't update the post before I left. The new floor has all been cut out. I epoxied the underside of it, and hit the edges once. It should be dry before I get back. The center console is built, and now I get to sand for days on end. I found a gal to sew my upholstery. She's charging 15/hr, which is more than fair. She asked for 10, but I told her to value her time a bit more, and we agreed on 15. I don't sew, so she's just tying burgundy and cream fabric together for me. The 18 gallon gas tank is up in the bow. It sets right into the floor, and then has a small bench seat that sits on top of it. I built that bench seat before I left, and it will just need epoxy, paint, and upholstery when I get home. <br />I've made a ton of plans, but I drew most of them up on MS Word, and I can't figure out how to post that here, or on the shareaproject site. Guess I'm stuck for the time being, but it's just a few weeks, and I'll be back to work. Any help you can provide with planning will be great.
 

CalicoKid

Lieutenant Commander
Joined
May 27, 2002
Messages
1,599
Re: The rebuild of an aluminum runabout

I wish I had the dedication to stick to a project the way you do, you've gotton so much done so quickly. I especially look forward to seeing the console when you get the pictures up.
 

swimmin' for shore

Chief Petty Officer
Joined
Oct 25, 2004
Messages
490
Re: The rebuild of an aluminum runabout

LOL. Calico, it isn't dedication. It's a girlfriend who lives closer to you than to me. And a patient one, at that. I have the Navy, and I have boats. There just isn't much else. That isn't dedication at all. It's a little bit sad. :) Also-I've been through about 5 boats this year. The first one took over 1/4 of the year. The boats I've chosen since then have been ones that I can rebuild more quickly, cheaply, and simply. I'm accomplishing a lot, but I'm also doing some fairly simple work. And last but not least, these frequent trips to sea give me time to do almost every bit of my planning when I can't do anything else. When I go home now, I'll be ready to dive right back into it, with a definite plan of attack. Now if I can just figure out this cooler...
 

swimmin' for shore

Chief Petty Officer
Joined
Oct 25, 2004
Messages
490
Re: The rebuild of an aluminum runabout

I want one of you to come shoot me right between the eyes. We'll call it "assisted suicide" since I asked. <br />HELP! Look, I know it's overkill. Fine. Nevertheless, I've bought just about every single item that I need to finish the boat when I get home. I have hundreds of dollars worth of stainless steel, closed cell foam, paint, plywood, lights, electric wire, steering, and so forth. One more thing, but it's a really sticky subject...<br />I'm going to put closed cell foam in the sub-floor. Simple enough. It's a rivet-construction boat, though. Urethane foam, once it's in, is designed to stay in. Thus, the price of the crap. Simple enough. With that in mind, though, I want a barrier coat on the aluminum. I don't want moisture trapped against the aluminum or the foam, so I've planned for water drainage channels. That should serve to keep water from sitting against the foam. In the case of a rivet leak, though, repair would be a bit of a pain, and with the foam in there, identifying which rivet was leaking would definitely be a pain. So I want a barrier coat. <br />For a week and a half now, I've spent hours on end on the internet for this. I've been typing in things like: 'brushable, permanent, high tensile strength sealant'. I've used other words, but you get the picture. <br />I want a product with the following charachteristics:<br />-Permanent <br />-lightweight<br />-brush or roller applicable<br />-waterproof<br />-adheres well to metal<br />-remains flexible<br />-high tensile strength<br /><br />Additionally, I think an ideal product would also have these charachteristics, and thus be suitable for a bottom coating:<br />-UV protection<br />-High impact resistance<br />-Smooth finish<br /><br />Cost effective is a must. Most of us agree on that. I've found industrial coatings that I think would be more than adequate on a dozen sites. The problem? THEY WON'T ANSWER MY EMAILS! You can see "Quick Rant" if you want to go on with that, though. I'd love to hear your suggestions, comments, snide remarks, sarcasm, etc...Please.
 

Richard Petersen

Senior Chief Petty Officer
Joined
Dec 17, 2004
Messages
778
Re: The rebuild of an aluminum runabout

The neatest way to anchor white, pink, or blue styrofoam to anything is to run 1/4" beads of Silicone rubber on the clean foam and firmly press in against anything clean. DO NOT squash it or you will have full surface glued. Removal is easy with a heat gun on the beads of old Silicone.
 

swimmin' for shore

Chief Petty Officer
Joined
Oct 25, 2004
Messages
490
Re: The rebuild of an aluminum runabout

Cyclops, I'm not trying to glue it. I'm using a pour foam, so it'll seal itself to the hull. I want to put down a barrier coat on the hull to keep foam and hull dry from trapped water, which is what causes corrosion in aluminum, and I also want a barrier coat that will provide an extra seal against leaky rivets. I may have to do part of that from the outside, but I'm struggling to identify the product to use. Coal Tar Epoxy is a possibility, or so it would appear.
 
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