Third week into prepping my 66 Boston Whaler Sakonnet.....

Jet Wrench

Petty Officer 3rd Class
Joined
May 26, 2010
Messages
97
You really don't know what you're getting into until you get started! Anyway, it's been fun and keeps me out of the bars! I picked up a 66 BW Sakonnet for cheap about a month ago, getcoat is shot, but all in all a solid hull and transom. It did come with the port and starboard aft rails and a fiberglass center console, not original to the hull. I decided not to restore it to original and opted to install the fiberglass center console. I found an old Johnson 70 (1975), had it running good for a short time and threw a rod through the crankcase (ouch!). I have since found another powerhead, prepped it and am waiting for the powerhead to exhaust manifold gasket before assembly. I know it overheated, and it was my fault for not removing the lower unit to inspect before running it. I removed the lower unit and found that "dirt daubers" built a nest in the top of the lower unit between the water passages, plus, the overheat warning did not work warning me of impending overheat! Live and learn! I filled the holes and dings, sanded and have the hull prepped for paint (Interlux 2 part primer and paint for the exterior hull, still pending application). For the inside of the hull I decided to apply two gallons of Durabak bedliner (sand color). I am happy with the decision to do so. You have to work fast with it, it sets up very fast, especially in the Texas heat! I have prepped the center console and will be using a binnacle mount throttle/shift assy. I adapted a fuse box from a Buick Century that will hold my tilt /trim relays for the CMC tilt / trim unit and fuses for lights and equipment. All the weight will be forward contained in the center console. I will also have 2 deep cycle batteries wired series/parallel mounted in the console port and starboard for weight distribution. I will be installing a 12 gallon fuel cell under the seat. This should make for a clean aft area with nothing to trip over. I modified my drain. I removed the old brass tube and installed 3/4 inch PVC. This should alleviate any water intrusion into the hull. I managed to paint the engine cover to pretty much the original paint scheme. I can't wait to get her on the water! Lot's of work, but well worth it! Now if I can get my 13 year old Son to help some more, that would really be great! Here is a link to the pictures so far. http://picasaweb.google.com/gff1961/WhalerPrepPictures?authkey=Gv1sRgCKG81_S35_eY8gE&feat=directlink
 
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