torque pressure for a evinrude 25hp 1977

knackers63

Cadet
Joined
Apr 23, 2019
Messages
14
helloi am having issues with sheering keys in my flywheel i put key in to shaft but there isnt much purchase in the flywheel slot there is only 1mm exposed is this a torque issue????
 

racerone

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Dec 28, 2013
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38,438
The flywheel key is there to position the flywheel for correct timing.------The flywheel is driven by the locking tapers.----Use only a factory key or fit another key properly.----Lap the tapers for a proper contact fit.----Install with tapers clean and dry.----Torque the flywheel nut.-----Note.------On some years the same flywheel key is used from 9.9 to 300 HP.----That means the key is used to line up the flywheel.----Not to drive it..
 

Joe Reeves

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Feb 24, 2002
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13,262
You must use the factory specified flywheel key, part number #307480... no other key is permissible. DO NOT use a hardware store key!

The key must be torqued to 40-45 foot pounds..... The key must be installed so that it is absolutely vertical with the engine, NOT aligned with the crankshaft taper.
CS-FW_Key_Align.jpg
 

Joe Reeves

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Feb 24, 2002
Messages
13,262
Oh, my post reply #7.... I meant to say of course "The flywheel nut must be torqued to 40-45 foot pounds" (Not the key). However, I"m sure you knew that.
 

knackers63

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Joined
Apr 23, 2019
Messages
14
hello joe thanks for your advice on the flywheel situation we have torqued it down toright pressure it starts good now the issue we have now is when we back off on full throttle it stays on high revs (pings) after about 20 seconds it comes back to idle is this the timing if so what is the right way to set the timing is it the numbers on flywhheel we go by hope you can helpme thanking you neil.
 

Joe Reeves

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Feb 24, 2002
Messages
13,262
I would think that problem would be more likely caused by something sticking, such as the throttle linkage or the armature plate (timer base) under the flywheel... slowly returning to normal.

Best way to check for sticking is to run with the hood off and have someone staring at those two areas as another member closes the throttle.

The full advance spark setting is done via a timing light and the numbers on the flywheel... whatever setting it states in your service manual... and can be done via the method stated below. Your engine DOES NOT have the "Fast Start" or "SLOW" feature so don't be concerned about that. If you or someone has been tinkering with the timing.... yeah, check it! We wouldn't want you melting a piston!

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(Timing At Cranking Speed 4°)
(J. Reeves)

NOTE: If your engine has the "Fast Start" feature", you must disconnect/eliminate that feature in order to use the following method. The "Fast Start" automatically advances the spark electronically when the engine first starts, dropping it to normal when the engine reaches a certain temperature.

The full spark advance can be adjusted at cranking speed,"without" have the engine running as follows.

To set the timing on that engine, have the s/plugs out, and have the throttle at full, set that timer base under the flywheel tight against the rubber stop on the end of the full spark timer advance stop screw (wire it against that stop if necessary).

Rig up a spark tester on the #1 cylinder plug wire. Hook up the timing light to the #1 plug wire. Crank the engine over and set the spark advance to 4° less than what the engine calls for.

It's a good idea to ground the other plug wires to avoid sparks that could ignite fuel that may shoot out of the plug holes. I've personally never grounded them out and have never encountered a problem but it could happen.

I don't know the full spark advance setting your engine calls for, but to pick a figure, say your engine calls for 28°, set the timing at 24°. The reasoning for the 4° difference is that when the engine is actually running, due to the nature of the solid state ignition components, the engine gains the extra 4°.

If you set the engine to its true setting at cranking speed, when running it will advance beyond its limit by 4° which will set up pre-ignition causing guaranteed piston damage! You don't want that to take place.

No need to be concerned about the idle timing as that will take care of itself. The main concern is the full advance setting.

A fellow member from one of the various marine forums suggested having water supplied to the water pump (flushette or barrel) simply to provide lubrication to impeller. A worthwhile suggestion I thought, and entered here.

Be sure to use your own engines spark advance settings, not the one I picked out of the air here in my notes.
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