Re: Transom, Stringers...........help!
Your transom construction is pretty much SOP. BUT... when you build your new one I would suggest the following. With the NEW glues we have now, you can just use 3/4" Exterior Grade Plywood and buy some Titebond III glue.
It is some of the BEST waterproof glue on the market today and very easy to work with. Use some card board or heavy construction paper to make a template then transfer it to the plywood and cut it out, glue it up, put some HEAVY weight on it overnight and Voila' you have a new transom.
Drink Beer! Don't worry to much on making it fit EXACTLY. Leaving some room for the Peanut Butter (Thickened Resin that you will use to glue it to the outer skin) to squeeze out is actually a good thing.
After you make it and glue the two pieces together you will coat it with resin, either poly or epoxy, your choice. Poly is cheaper, epoxy is stronger and doesn't smell as bad. Make sure to pay close attention to the edges of the plywood and get PLENTY of resin to soak into them. Next you will apply some 1.5 oz fiberglass mat to both sides and wrap the edges and then soak the mat with resin.
Drink BEER! After this dries, and you have the outer skin all smooth and prepped, you're ready to re-install. You need to consider how you will clamp her to the outer skin. Lot's of mehods for this. When you get to ready for this we can help you with that as well. You will need about 5-10 gallons of resin and 3 yards of 1.5 oz mat and 15 yards of 1708 Biax cloth to do your entire boat.
www.uscomposites.com is a good resources for all your supplies. Harbor Freight, Lowe's and Home Depot will become your TOY Stores and you WILL itch alot. BEER helps! ABSOLUTELY buy one of these.
and a pair of GOOD goggles, latex gloves, leather gloves, a tyvek suit, some talcum powder (to help keep down the itchin from the fiberglass)
more BEER! , a 4 1/2" grinder, Sawzall, and a bunch of other stuff I'm forgetting and before you know it you'll have a NEW old boat.
We WILL help you all the way, You only have to ask.
I'm just sayin...
