V4 90 No Spark

dialup_2001

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Sep 14, 2004
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3
I have a Johnson V4 90 and have no spark, the engine turns over ok but does not fire and upon examination, I found there is no spark. If I need to be more specific about the engine model, please help me to identify it. Please tell me what parts / wires should go live when the ignition is on. PS on the right hand side (prop at back) I have a small 5 terminal terminal block (top wire is yellow, bottom is purple, the purple wire terminal has only one wire screwed to it (the purple one) whereas all the other terminals have two wires connected, with the exception of the centre two, and they have a bridged piece of metal conducting them. Am I right in thinking this engine is electronic ignition. Thanks.
 

Joe Reeves

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Joined
Feb 24, 2002
Messages
13,262
Re: V4 90 No Spark

In all probability, it is a solid state electronic ignition setup. You need to obtain a service manual for the engine to aquaint yourself with it in order to avoid any expensive mistakes.<br /><br />Look on the port (left) transom bracket (bracket that bolts engine to boat) for a small plate which will have the "Model" and "Serial" number on it. There may also be a core plug on the top port portion of the powerhead near the head gasket that has those numbers on it.<br /><br />We need the "Model" number in order to identify the engine.<br /><br />In the meantime, remove the spark plugs, rig up a spark gap tester whereas you can set a 7/16" gap. Have one end of the tester wires connected to a spark plug boot terminal, the other wire from the tester to as powerhead ground.<br /><br />Crank the engine and observe the spark. If no spark, or if the spark is weak, disconnect the main RED electrical connector at the engine. Now using a small jumper from the battery terminal of the starter solenoid to the 3/8" nut terminal of the solenoid that engages the solenoid (not the 3/8" ground nut), crank the engine again and observe the spark.<br /><br />If you now have spark, the usual problem is that a short exists in the ignition switch, in which case replace the switch. If still no spark, it's usually a case that either the engine is cranking too slow or the stator under the flywheel is faulty.<br /><br />That terminal block with its five terminals or so has nothing to do with the ignition. Leave it be until you understand the engines functions!
 

dialup_2001

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Sep 14, 2004
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Re: V4 90 No Spark

Firstly thankyou very much for this help!.<br />I will get the model number in a minute, the spark plugs are ones like I have never seen before, they have no electrode arm coming from the outer as in car spark plugs! I assume I can still test these by holding the anode about 1mm from ground!?
 

Joe Reeves

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Joined
Feb 24, 2002
Messages
13,262
Re: V4 90 No Spark

The model number of E90MLCR would be a 1984 90hp Evinrude with solid state ignition with an alternator charging system. You had a "I" inserted between the "M" and "L" which I assume is a typo as it doesn't exist. Perhaps it is simply a scratch.<br /><br />Let us know how you make out with the ignition test as in the above previous reply.
 
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