War with lower unit

Yesterday

Petty Officer 1st Class
Joined
Feb 21, 2012
Messages
354
Re: War with lower unit

So it's re-assembly time. I started this last evening but was interrupted. Will update as the rebuild progresses, shortly.
 

Yesterday

Petty Officer 1st Class
Joined
Feb 21, 2012
Messages
354
Re: War with lower unit

WOW! That's gotta be One for the History Books! Never seen a driveshaft rusted like that and pulling the O-ring carrier out of the crankshaft!
HTH & Have Fun!..........ed

So ya wanna hear something ironic? After I did all this work I scored a used L/U, mid leg and upper cowling parts for this rig for $80.00 (not sure what shape it's in but for the money, and given it came with another prop, I wasn't saying no!!) and guess what's sitting still attached to the driveshaft just like mine was?!?! One stainless O-ring carrier. I haven't tried taking that apart yet, I'm way too anxious to get mine together, but remembered your saying this. Leave it to me to get two oddities.
 

emckelvy

Commander
Joined
Jan 16, 2004
Messages
2,506
Re: War with lower unit

DOH! Either you're extremely lucky and should go buy a Powerball ticket, or maybe should consider staying in bed & not venturing outside for a while!!!!! ;)
 

Yesterday

Petty Officer 1st Class
Joined
Feb 21, 2012
Messages
354
Re: War with lower unit

DOH! Either you're extremely lucky and should go buy a Powerball ticket, or maybe should consider staying in bed & not venturing outside for a while!!!!! ;)

Well, let's look for a silver lining! $80.00 for a L/U, mid leg and full cowling, I'll take as lucky. Now that I've dealt with a seal retainer issue, it's not foreign to me so there's lucky #2. Should be interesting to see what's wrong with it. The driveshaft (not prop) isn't turning. Another project!! LOL
 
Joined
Jun 5, 2013
Messages
13
Re: War with lower unit

View attachment 181880View attachment 181881

Are these drive shafts worth having turned on a lathe?

what did you end up doing? i went bought new waterpump at dealer and they seemed not to be concerned about it said as long as you can get new impeller on. I asked if i should paint it.. they said nah...

I think im going to paint it anyways to prevent future rust going to have to find some good paint though resistant to 2 cycle oils heat etc..

and i need some help after you got your impeller off i beat mine half way up the shaft it got stuck i tried to beat it back didnt work eneded up cutting it with hackksaw 99% of the way then split with a blow on screqwdriver pried it apart got it off.

my question is as i think i knocked something loose? by hammering the impeller down the shaft i shoud of checked this first but didnt. afterwards as im cleaning the shaft i noticed i have up and down play..? the waterpump is not on i just got the brass center of the impeller of and am trying to remove the rust. My question is didi i break something by hammering the impeller up and down the driveshaft? as now it can be pulled vertically up and down ..? is that normal or what did i break?
 

Yesterday

Petty Officer 1st Class
Joined
Feb 21, 2012
Messages
354
Re: War with lower unit

what did you end up doing? i went bought new waterpump at dealer and they seemed not to be concerned about it said as long as you can get new impeller on. I asked if i should paint it.. they said nah...

I think im going to paint it anyways to prevent future rust going to have to find some good paint though resistant to 2 cycle oils heat etc..

and i need some help after you got your impeller off i beat mine half way up the shaft it got stuck i tried to beat it back didnt work eneded up cutting it with hackksaw 99% of the way then split with a blow on screqwdriver pried it apart got it off.

my question is as i think i knocked something loose? by hammering the impeller down the shaft i shoud of checked this first but didnt. afterwards as im cleaning the shaft i noticed i have up and down play..? the waterpump is not on i just got the brass center of the impeller of and am trying to remove the rust. My question is didi i break something by hammering the impeller up and down the driveshaft? as now it can be pulled vertically up and down ..? is that normal or what did i break?

I used a high Zinc paint. Wasn't overly worried about heat since it's fairly distant from the exhaust ports, so I put a few high build coats of that one and I'm hoping for the best, basically.

I'm sure some will cringe at this thought, but I gently placed a cordless drill on the tension pin on the end of the drive shaft, and spun it while wrapping sandpaper around the shaft first, to take any flakes and high rust pit edges off. The impeller was a slightly snug fit but not too bad. I'm only a little bit worried about any damage I may have caused the water pump seals while sliding down over the shaft

As for your up and down play, you're actually supposed to have a fair bit. Chances are (if I understand things correctly) you've probably simply caused the drive shaft to un-mesh with the pinion gear. Mine had a fair bit of play without the hammering, and I do believe that's why the pin is in the top of the shaft in the first place. It's to keep the proper downward tension/pressure on the driveshaft.

There's nothing in there to break as the gear on the bottom of the shaft is bolted on. If it was "broken" your drive shaft would pull up out of the lower unit, unless you somehow managed to destroy a bearing race. I'd think that unlikely.
 

Yesterday

Petty Officer 1st Class
Joined
Feb 21, 2012
Messages
354
Re: War with lower unit

So, the preliminary testing results are in! Another old merc back to life. On my 15.5ft tri-hull She's pilling 40MPH with a 17 pitch prop though I think it may be under proped. I didn't have my tacho with me this pass. It had a lot of 2-stroke oil in it and ran a little hokey for a bit but once that got burned off she seems to be working a whole lot better. Once more, a huge thanks to everyone in this thread for their contributions. You guys rock!!
 
Top