Re: Warning Buzzer
We're sayin' tha same thing I think. If tha motor has two ONE wire sensors they both will be heat horn sensors. What I'm sayin is that if there's one on each side someone has added tha heat horn sensor to tha port side. Production V6's only came with one (one wire) heat horn sensor on tha starboard side. Tha guage sensor (two wire) installed in tha port head came with optional temp guage. Thats tha reason I brought up tha difference in tha type sensors...........
I wish his engine was here but it's not. Today I took pictures of my 90 showing my OT mounting and a 1/8 brass pipe plug in the water jacket where one could remove it and install a pressure sensor or temp gauge or whatever.
I'm going to diddle with it tonight and tomorrow and see if I can get them uploaded. Maybe in the future it might help someone.
On the subject, as I recall I found it interesting that on his engine one sensor had a solid tan wire and the other tan with light blue stripe. Didn't understand the rationale there.....but I didn't design the thing so who knows.
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Update: I just got my manual out for my 90 triple and looked for the tan and tan/blue wires that came through the engine to the remote control connector. Since these controls run a lot of Mercs engines they share commonality.
I was in my engine today and noticed that I had an unterminated tan wire. The wire to my OT sensor is tan/lt blue stripe.
In looking at the wiring harness for the Commander 2000 remote control in my service manual (the side mount without the big black button which is the 3000), it has no tan on any pin but it does have a receptacle on a tan wire adjacent to the connector at the engine end of the wiring harness. The connector does have tan/lt blue stripe on pin 3 which is the OT warning wire.
I made a note in my manual that the tan wire, being added to the wiring harness for the Commander 2000 with one end at the wiring harness in the engine and the other at the control box is for: ENGINE TEMP SENDING UNIT TO DASH TEMP GAUGE.
So sir, that supports your theory and as you surmised the previous owner of my son's engine did what you theorized and I was in error. This is why I give my references when I say something giving credit where it is due and shame on you (me) where it is due too. Shame on me. Grin......but I didn't know any better.
So, I guess if one stat sticks shut the volume of water through the engine would be half the normal flow and over time it would/cause the engine to reach the 195F required to activate the OT sensor.....that is if the engine were running at low speed for an extended period of time. Otherwise above 2500 rpm it would open the pop off valves and cool things off.
My apologies.
Mark