Water leaking from exhaust valve HELP!!!

cableguy1979

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454 Mag head work problem!!! need expertise help with machine work!

Ok I took my head off my 454 mag because I had water leaking into the exhaust valve. I suspected it was the valve guide since its water cooled. Took it to the machine shop. He called me same day and said yep it was the valve guide but he had more in the shop and put in a new valve guide and still couldn't get it to seal and he didnt know what to do. Of course I dont know what to do so I started doing research and teh below information came from the repair manual. He took me my old valve measure at .617 at the top but .620 around the bottom. I asked him which way did he drive it out. He say towards the spring pad. According to below that should NOT be done since its technically the .616 and as I understand it stood the chance to crack the head. I went to the shop to understand the problem and found out he was using a valve guide that was stepped on both ends of the valve guide so I feel thats why it wouldnt seal at the bottom but would at the top. He is going to buy the valve guides that are only stepped on one end and try that. My question is a few things. Should the valve guide be put back in from the bottom? He says the travel distance is much shorter from the top thats why he puts it in from the top. Does he need to continue with a stepped valve guide measuring .616 at top and .620 at the bottom? Is the reason it isnt sealing because he used the wrong valve guide being stepped to .616 on the top and the bottom of the guide? Does anyone know from experience what i should tell the machinist to do?

Lastly he told me as he was driving the valve guide out it the other piece drop out somewhere and he thought it might have went into the water jack somewhere but it wasnt a big deal. THIS is a big deal to me should I be worried? Is there procedure for finding or getting the other piece out? Is there a chance that the other piece just fell out of the head and he didnt know?

===================

Exhaust Valve Guide Caution On
1965-98 GM Big Block Engines

These engines' valve guides were not intended as a replacement item from GM.
The guides were located into the head castings after the head was cast and
the exhaust guide is "water cooled".
The water-cooled guide also has two different size press fit diameters. Adding additional confusion to the matter, they also switched the location of the larger diameter sometime in 1985.

To determine which outside diameter guide you have and which direction to
remove an exhaust valve guide, the following procedure is suggested:

Drive the guide no more than .250" (6.35 mm) toward the valve spring side of
the head and stop. Then, measure the newly exposed area of the guide
OD next to the spring pad.

If the measurement is .620" it is the first style guide. To remove this
style guide, continue driving it toward the valve spring side of the head.

If the measurement is .616" , it is the second style guide. To remove
this style guide, you must drive it the opposite direction toward the combustion
chamber side of the head.
 

Grub54891

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I think you should tell him to stop working on the head, and take it to someone who knows what they are doing.
 

cableguy1979

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Well at this point hes already deep into it. Another machinist isn't gonna want to fix someone elses problem plus I already owe him for this most the work. I just want to tell him the proper thing to do. Apparently Chevrolet made changes to the heads where these valves were never intended to be replaced. Now that it needs to be replaced id like to tell him what to do since all 8 local machine shops didnt know this either I dont know that im in a better situation. Each one said I dont know I'd just have to look at it. Since this is something specific to the 454 heads I'd like some advice first from someone thats been there.
 

cableguy1979

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New heads are a lot more expensive. I dont have deep pockets. Ill just have to fix the ones i have....much cheaper.
 

Scott Danforth

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What vintage motor? What casting number for the head?

There are about 30-40 different head castings used on GM big blocks used in boats over the years.

This includes oval port heads, rectangular port heads, and peanut port heads on the gen V

Heads are cheap. A set of oval port Merlins is about $850 for bare heads. Add about $350 for fully loaded heads
 

cableguy1979

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A $20 valve guide is much more attractive.....now.....I need someone with experience on 454 heads to help me determine which is the right valve and correct process.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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088 heads are a dime a dozen. I sold a complete freshly machined pair for $500 because i found a set of merlins for $500
 

Scott06

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A BBC is one of the most common engines out there. If the machinist doesn't know how to correctly repair it , your chances of him doing a correct and lasting repair are pretty low find a shop that knows what they're doing. I know this isn't what you want to hear, but you gotta live with what he does.
 

cableguy1979

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A BBC is one of the most common engines out there. If the machinist doesn't know how to correctly repair it , your chances of him doing a correct and lasting repair are pretty low find a shop that knows what they're doing. I know this isn't what you want to hear, but you gotta live with what he does.

You are absolutely right Ill just pay him for what he has done and take it else where IF I can find someone that knows what they are doing.
 

cableguy1979

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088 heads are a dime a dozen. I sold a complete freshly machined pair for $500 because i found a set of merlins for $500

I would think so but Ive looked high and low locally. I live close to the Tennessee River with lots of boats and shops with no luck .
 

cableguy1979

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Best research I could find suggested it was wet. The repair manual stated that if coolant leakage was found the whole exhaust valve guide needed to be replaced.
 

tpenfield

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The machine shop guy should not be trying to put new valve guides in a rusted head. It is not going to last. He is going to charge you a lot of $$$$ with not much to show for it.

Go get used / reconditioned heads and be done with it. You may not be made of money, but you will have more of it, if you get replacement heads.
 

tpenfield

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See my comment in your other thread. You are better off (IMO) to get new/refurbished heads. Been there done that.

Also, no need to start a new thread for the same issue. Maybe the mods will come by and do their cut & paste of the 2 threads.
 

cableguy1979

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Good info. You think the head is what was giving away instead of the valve guide? Is that easily checked?
 
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